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417
Icosahedral AlCuFe
alloys :
towards ideal
quasicrystals
Y.
Calvayrac
(1),
A.Quivy
(1),
M. Bessière(2),
S. Lefebvre(2,1),
M.Cornier-Quiquandon (1)
and D. Gratias(1)
(1)
C.E.C.M./C.N.R.S.,
15 rue G. Urbain, F-94407Vitry
Cedex, France(2)
L.U.R.E., Bât 209d, F-91405Orsay
Cedex, France(Reçu
le 18 août 1989, révisé le 8 novembre 1989,accepté
le 20 novembre1989)
Résumé. 2014 Le désordre
topologique
et l’ordrechimique
àgrande
distance ont été étudiés par diffraction des rayons X surpoudre
dansl’alliage i-Al65Cu20Fe15
brut de trempe. Leperfectionne-ment
spectaculaire
de l’étatquasicristallin,
obtenu par recuit d’échantillonshypertrempés,
a été mesuréquantitativement ;
le matériau recuit finalcorrespond
auxprévisions théoriques
dumodèle
quasicristallin
idéal dans les limites de la résolution instrumentale.Après
recuit à 1 073 K,l’alliage
decomposition
nominaleAl65Cu20Fe15
estbiphasé.
Lacomposition Al63Cu25Fe12
conduitquant à elle à une structure
icosaédrique
monophasée
qui
convient àl’analyse
par diffraction des rayons X ou des neutrons sur un monoquasi-cristal.
Abstract. 2014 The
topological
and chemicallong
range orders in the icosahedralAl65Cu20Fe15
alloy
have been studiedby X-ray
powder
diffraction. Thespectacular
enhancement of thequasicrystal-line state
by annealing
ofrapidly quenched samples
have beenquantitatively
measuredshowing
that the final annealed
product
fits the theoreticalpredictions
of the idealquasicrystal
model within the instrument resolution. Whereas, afterannealing
at 1 073 K,Al65Cu2oFe15
istwo-phased
2014
that makes difficult any fine
study
of the structure and theproperties
of the ideal icosahedralphase
2014 a closecomposition
Al63Cu25Fe12
leads to asingle-phased
icosahedral structure suitable forsingle
quasicrystal
X-ray
and neutron diffractionanalysis.
J.
Phys.
France 51(1990)
417-431 ler MARS 1990,Classification
Physics
Abstracts 61.10F - 81.30 - 81.40Introduction.
High quality quasicrystal making
has been one of the basictopics
of research inmetallurgy
forproviding samples
suitable for thestudy
of the structural andphysical properties
ofquasicrystals.
Most of the available materials are metastablephases
issued fromrapid
quenching
and contain animportant
fraction oftopological
disorder that obscures the intrinsicquasiperiodic
nature of the icosahedralphases. Topological
disorder has even been considered as an intrinsicproperty
of thesephases
after thediscovery
of the first stable i-AlLiCu[1, 2]
andGaMgZn
[3]
alloys
which,
initially
obtainedby rapid quenching,
transformby subsequent annealing
into a more disordered state.The announcement, two years ago,
by
Tsai et al.[4]
of a new stable icosahedralphase
in theA16sCu20FelS
alloy
has been thestarting point
of an intensive research where it has been shown that this structure can indeed be described as ahigh
quality
orderedF-superstructure
of theExperimental.
Master
alloys
ofcompositions
A16sCu20Fe15
andAl63Cu25Fe12
have beenprepared
from the pure elements(Al :
99.99%,
Cu : 99.99%,
Fe : 99.95%)
by
levitationmelting
in a controlledhelium
atmosphere.
Thealloys
have beensubsequently rapidly quenched
by planar
flowcasting
on a copper wheel under a heliumatmosphere
(quenching
temperature :
1 423K,
tangential speed
of the wheel : 25m/s).
The flakes wereground
and siftedthrough
a 32 itmsieve for
powder X-ray
diffractionpattern
measurements.High-resolution X-ray experiments
have been doneusing
thesynchrotron
radiation on theline D23 of
LURE-DCI,
which isequipped
with adouble-crystal
monochromator(Si 111)
inthe incident beam and an
analyzer crystal
(Ge 111)
in the diffracted beam[13].
The resolutionAq,
measured on the(111)
Bragg peak
from a standard Nipowder sample,
was3 x
10- 4 A -
1(the
diffraction vector qbeing
defined as q = 2 sin 6/ À).
Due to lack of allocated beam time at the
synchrotron
source,peak
width measurements of theas-quenched samples
have beenperformed
on a conventional diffractometerequipped
with a curved LiF monochromator in the diffractedbeam,
using
theCuKJ3
radiation. The resolution was about 2 x10- 3 Â- 1.
The intrinsicbroadening à
0 has been obtainedthrough
theTaylor expression
[14]
where B is the observed full width at half maximum and b is
representative
of the instrumentbroadening.
The use of this formula isjustified by
satisfactory
agreement
with thehigh-resolution data.
Integrated intensity
measurements have been madetaking advantage
of the variation in the atomicscattering
factors near theabsorption
edges
of Cu andFe,
using
thesynchrotron
radiation and also classicaltargets
(CoKa
andCuKp
radiations).
Results.
1. IDENTIFICATION OF THE PHASES IN THE
A165Cu20Fe15
ALLOY.As
quenched.
- All thepeaks
of theX-ray
spectrum
can be indexedusing
an icosahedral 6DI-reciprocal
lattice with a(primitive)
6D latticeparameter
of the icosahedralphase
of 6.320 ± 0.008Â.
A few additional weakpeaks
indicate the presence of a small amount of asimple
cubicFeAl-type phase
(a
= 2.90Â)
[7].
Annealed. - After
annealing
for 30 min at 1 073 K the intensities of the fundamental lines decreaseby
about 30%,
and theprecipitation
of a monoclinicAl3Fe-type
phase
is observed(Fig. 1).
There is nocompanion
decrease in theintensity
of thesuperlattice peaks
which419
Fig.
1. -X-ray powder
diffraction pattern of theAl65CuwFe15
alloy.
Thealloy
has beenquenched
by
planar
flowcasting,
then the flakes have been annealed for 30 min at 1 073 K«V) Al3Fe-type phase).
phase. Correlatively
the(primitive)
6D latticeparameter
decreasesslightly
toa6 = 6.3146 ± 0.004
Â.
The
Al3Fe
compound,
as studiedby
Black[15],
has the latticeparameters : a
= 15.489Â,
b = 8.083
Â,
c = 12.476Â
and 13 =
107.68°. TheAl3Fe-type compound
we observe has the latticeparameters : a
= 15.535Â,
b = 7.993Â,
c =12.509 À
and 13 =
107.96°. These valuesare similar to those measured
by
Ishimasa et al.[5]
in anA165Cu2oFe15
alloy
annealed for65 hours at 1 073 K.
2. TOPOLOGICAL DISORDER IN THE
A165Cu20Fe15
ICOSAHEDRAL PHASE.- During
the heat-treatment, a considerable increase in the structuralperfection
of the icosahedralphase
occurswhich is observed
by
both aperfectioning
in thepeak positions
and anarrowing
in thepeak
widths of the
X-ray powder
diffractionspectra
(Fig. 2).
2.1
Displacement
from
the i-deal 6D Ireciprocal lattice.
- Theindexing
of theas-quenched
icosahedralphase
has beenperformed
in the schemeproposed
by
Cahn et al.[16]
with a 6D F-direct latticeparameter
aF = 6.32 x 2 = 12.64Â.
Table Igives
the measuredpeak positions
and the deviations
(Aqll
from those calculated for an idealquasicrystal.
Thelargest
difference reaches10- 3 Â- 1.
These results have been obtained fromexperiments performed
using
theCuKp
radiation. In order to check the intrinsic values ofOqp
we have done the sameFig.
2. - Increase in the structuralperfection
of the icosahedralphase,
in anA165Cu2oFel5
sample
annealed for 30 min at 1 073 K. The arrows
give
the calculatedpositions,
for the ideal icosahedralphase
(A
= 1.746Â).
Table 1. - Observed
positions
of
thereflections
(qll ),
deviationfiom
the calculated values421
Fig.
3. - Deviations from the theoretical icosahedralpositions
of the reflections, for the differentexperiments performed :
in theas-quenched
state,systematic
déviations occur, which are releasedby
annealing.
An
annealing
at 1 073 K for 30 min leads to drasticchanges
in thepeak
positions :
although,
in the annealed state,only
those fewpeaks
which do notsuperimpose
with diffraction lines of the monoclinicA13Fe-like
phase
can be measured with accuracy, thedisplacements
from theexpected
values decreaseby
a factor of ten or more and fall within theuncertainty
domain of theexperimental
measure(see
Fig.
3).
2.2 Peak widths. - Intrinsic
peak
widths(full
width at half maximum :fwhm,
notedW p ) ,
measured onas-quenched
samples,
aregiven
in table 1 and have beenplotted according
to two
possible
types
of disordersuggested by
Hom et al.[17] :
icosahedralglass
(Fig. 4)
and frozen-inphason
strain(Fig. 5).
Fig.
4. - Icosahedralglass
model :plot
of thepeak
width(fwhm)
as a function of theperpendicular
Fig.
5. -Frozen-in
phason
strainmodel : y
=(fwhm/q,
)2@ X
=(q@ /qj
)2, a
= 1.36x10-5 , b
= 0.0033.There is a wide scatter from the
straight
linepredicted by
the icosahedralglass
model. A much better fit is obtained if adependence
on both theparallel
and theperpendicular
components
of the 6D-wave vector is considered. Theleast-square
fit of thequadratic
law :leads to
a = 1.36 x 10- 5
andb = 3.3 x 10-3 .
These values are of the same order ofmagnitude
as those found foras-quenched
i-AIMnSi[10]
except
that the relativeimportance
of theparallel
contribution is here four times smaller than in the case of AIMnSi. Thatexplains
thedifficulty
toput
it into evidence : in fact the difference between theagreement
ratios of the fitscorresponding
to the two models resultsessentially
from a few reflections with very small values for q1 andlarge
values for qi .Table II. - Intrinsic
peak
widthsfor
the icosahedralphase
in aA165Cu2OFe 15 sample
annealedfor
30 min at 1 073 K(instrument
resolutionAq
= 3 x10-4
A -1).
An
annealing
at 1 073 K for 30 min leads to astriking sharpening
of thepeaks
(see
Fig.
2).
The intrinsicpeak
width reducesby
a factor of 10 as seen in table IIshowing
the values obtained from thosesingle
peaks
for which there is nosuperimposition
with reflections fromAl3Fe.
After this shortannealing
treatment, the« high
resolution »X-ray
measurementsshow that a small
peak broadening
stillsurvives,
whichcorresponds
tocoherently
reflecting
regions
the size of which isroughly
1 / W h
2 800Â.
The intrinsicpeak
width is nowindependent
ofboth qll
and q, . It is alsoindependent
of the nature of thepeaks :
both odd indicespeaks
-corresponding
tosuperstructure
reflections - and423
3. CHEMICAL LONG RANGE ORDER IN THE ICOSAHEDRAL
A165Cu20Fe15
PHASE. - Thestructure of the icosahedral F-AlCuFe
phase
can be described as a chemicalordering
P (A) -. F (2 A),
with twosuperlattices displaced by
half an unit vector of the F cell in 6-D. The presence of smoothantiphase
boundariestogether
with the relative low intensities of thesuperstructure spots
aregood
indications that the twosuperlattices
are decoratedby
verysimilar atomic surfaces with
altemating
chemicalspecies.
The intensities of thesuperlattice
peaks
depend
on the contrast between these atomicspecies.
A crude estimate of which kind of atoms orders can be obtainedby using X-ray
anomalousscattering phenomenon :
the variation of thescattering
factor withwavelength
near theabsorption edges
of the constituentelements
produces
a variation of contrast in theintensity
that isdirectly
related to the natureof the elements.
Assuming
in thesimplest
case that the atomic surfaces at the two sublattices have the samegeometry
and differonly by
the atomicspecies,
we can write theglobal
form factorF (K )
in 6D as :where
f a
andfp
are the form factors of the atomicspecies
that order between thea and
/3
sublattices with the associatedgeometric
factorG,,,,,e
(K.L) supposed
to be the samefor both
sublattices,
/0
andGO(K_L ) designates
all the orbits that are common to bothsublattices,
T is the 6Dprimitive
translation that relates the two sublattices(T
=[1,
0,0,0,0,0
]).
Superstructure
reflectionscorrespond
to halfinteger
values of thephase
factor K . T whereas fundamental
spots
correspond
tointeger
values of thisphase
factor. Theratio of the
integrated intensities $
of asuperstructure
versus a fundamental reflection isIf
therefore
proportional
toAssuming
fo Go
to be muchlarger
that theordering
terms andapproximately independent
on the
wavelength,
wefinally
obtain anintensity
ratio that varies like(la -
f p
)2
withvarying
thewavelength.
Measurements of the(7-11)
superlattice peak
and of the(20-32)
fundamentalpeak
have been made at four differentwavelengths
near theabsorption edges
of Fe and Cu.They
lead to the ratiosgiven
in table III. Along
range chemicalordering
between Fe and Cucan be ruled out because the
experimental intensity
ratio does not vanish near the Cuabsorption
edge
(À
=1.3923,
second raw in Tab.III).
The best linear trend is obtainedby
choosing
as one of theordering species
a random mixture of Cu and Fe in the nominalcomposition
and Al as the other(see
last column in Tab.III).
Thesepreliminary
resultssuggest
that thelong
range chemical order occurs between an Al orbit and one or severalorbits where Fe and Cu are distributed in the
proportion
of the nominal concentrations. Noadditional information can be extracted from these sole results
concerning
apossible
shortrange order between the Cu and Fe atoms.
4. THE SINGLE-PHASE ICOSAHEDRAL ALLOY. - The AlCuFe
ternary
phase diagram
wasextensively
studiedby
Bradley
and Goldschmidt[18].
Asystematic investigation,
around thecompositions corresponding
to the threetemary
phases
called.p,
lù, and¢
in theiroriginal
paper, led us to the conclusion that
the gi
phase
is indeed the icosahedralphase
discoveredby
Tsai et al.[4]
in the AlCuFesystem.
Thisphase
has a smallsingle-phase
domain,
around thedifficult to obtain in a pure state and in true
equilibrium : they
did not succeed inobtaining
asingle-phase gi alloy
which wouldgive sharp X-ray peaks.
Trying
toreproduce Bradley
and Goldschmid’sresults,
we had toslightly displace
the boundaries of thesingle phase
domainof gi
by
a 2.5 % increase in Cu content and a 2.5 % decrease in Al content.During
the solidification of the masteralloy,
we observed atremendous
macrosegregation
which can beresponsible
forlarge compositional
inhomogenei-ty
in the finalingot.
The safest way we found to avoid this
compositional inhomogeneity
was toproduce
themaster
alloy by
rapid quenching
from theliquid.
By
this way we have succeeded inpreparing,
in aperfectly
reproducible
manner, asingle-phase
icosahedralalloy
whichgives sharp X-ray
lines. Thecomposition
isA163Cu25Fel2 ;
therapidly
quenched
alloy
is similar to theA165Cu2oFe 15
alloy
quenched
in the same conditions : an icosahedralphase
with a smallamount of a cubic
FeAl-type phase
(referred
to as(32
inBradley
and Goldschmidt’spaper).
After
annealing
for a few hours at 1 093K,
asingle-phase
icosahedral structure is obtained(Fig. 6).
Thehigh
resolutionX-ray powder
diffraction shows that thepeaks
have intrinsic widthscomparable
to those observed for the best standardcrystalline powders,
and that thepeak positions
are identical with those calculated for the ideal icosahedralquasicrystal,
within the instrumental error.Subsequent
annealing
between 1 133 and 1 143K,
during
severaldays,
leads to amorphology
whererelatively
large single
quasicrystals
- the size of which may vary from afew hundreds of microns to several millimeters
- generally
located at the bottom of thecrucible,
are surroundedby
a cloud of finequasicrystals
(see
Fig.
7a)
indicating
that thegrowth
processdeveloped
in apartially
meltalloy by coarsening
of the icosahedralgrains
in theliquid.
The smallgrains
are almostperfect regular
dodecahedra withedges
truncatedby
2-foldplanes
and vertices truncatedby
3-foldplanes.
Close examination of smallgrains
show anequivalent morphology
for all thevertices,
and notonly
for those relatedby
asingle
three-fold axis
(Fig. 7b),
inagreement
with the icosahedralsymmetry.
Discussion.The annealed AlCuFe icosahedral
phase
is a stablephase
whichgives sharp
diffractionpeaks
425
Fig.
6. -X-ray powder
diffraction pattern of thesingle-phase Al63Cu25Fe12
icosahedralalloy.
Thealloy
has been
quenched by planar
flowcasting,
then the flakes have been annealed for 2 h at 1 093 K.Fig. 7.
-(a)
Scanning
electronmicrograph
of thesingle-phase
A163Cu25Fel2
alloy initially rapidly
427
In a recent
publication
Audier andGuyot
[22]
identified acrystalline
structureby
electronmicroscopy
in an as-castingot
of AlCuFe. Thisphase
has been identified as rhombohedralwith a
large
unit cell that can be derived from an inflationby
a factor of 2r 3
of theprolate
rhombohedron of the canonical icosahedral
tiling.
Thisphase
corresponds
to a cutby
arational 3D
plane
spanned by
the three vectors A =(2 p - q, q, q, q, q, - q ),
B=(q,2p-q,q,-q,q,q)
and C =(q,q,2p-q,q,-q,q)
where p=3 and q=2,
very close to the icosahedral cut(in
the 5-fold 2Dplane,
its trace is at 3.19° from the icosahedralone).
The rhombohedralparameter
isA, = ,/’2- A6D (q 7- + p - q )
(here,
A
= 3.786nm) (1).
We have calculated the differences in the location of the diffractionpeaks
between the icosahedral
phase
and theapproximant
rhombohedralphase
(Tab. IV).
Although
the differences arerelatively
weak,
thefigure
8,
where these deviations areFig.
8. - Relativeposition
of the diffractionpeaks
of the 3rd rhombohedralapproximant
with respectto the ideal icosahedral
phase.
The barscorrespond
to the fwhm of therapidly quenched
alloy. They
all fit inside thedispersion
cone of the rhombohedralphase
showing
that therapidly
quenched
alloy
is not amicrocrystalline
rhombohedralphase.
(1)
A smaller cell can be obtainedby
the three vectorsA’ - 2 ,BI - 2 , CI - 2
that2 2 2
corresponds
to the parameterA’
= A,
T = 3.221 nmanalog
to the one foundby
Audier and2
429
reported
as a function ofQ,
shows that the twophases
can beunambiguously
differentiatedby
powder
diffraction.By
this way, we confirm that thealloys
studied in this paper arereally
icosahedral
phases.
Onfigure
8,
the bars arerepresentative
of the fwhm of therapidly
quenched
alloy ;
they
are all inside thedispersion
cone of the rhombohedralphase,
a factwhich proves that even these
imperfect alloys
are notmicrocrystalline
rhombohedralphases.
Deviations fromperfect
icosahedralsymmetry
towardsperiodicity
have also beenreported
in as cast AlCuRu[23]
and amajor
question
is to determine which of thosephases
corresponds
to aground
state in thetemary
system.
In order to check if acrystalline phase
would form from the
quasicrystalline
structure at lowtemperature,
we haveperformed
isothermal
annealing
at 930 K for 65 hours of thesingle
phased
A163Cu25Fel2
sample
previously
annealed at 1 093 K. We did not observe anychanges
in thehigh
resolution diffractionpatterns
nor in the overallmorphology
of thesample :
onceformed,
theicosahedral
phase
does notundergo
any structuralchange
at lowtemperatures
even afterlong
annealing
times.This
apparent
discrepancy
between Audier andGuyot
results and ours seems even to bemore
flagrant
with their additional recent result[24]
that thecomposition
of the rhombohedralphase
is the same as the one we found for the icosahedralphase
(thanks
to one of the referees for this information which was unknown tous).
The
only
difference between theirexperiments
and ours, is themetallurgical
process usedto
produce
thephases.
Instead of a slowcooling
of theingot,
we used an isothermalgrowth
ofthe
single quasicrystals
from theliquid.
From what isactually
observed incomputer
simulation ofgrowth
models,
thegrowth
of an idealquasicrystal
is anextremely
slow process ascompared
tocrystals
and is very sensitive to thesurrounding
environnement(see
for instance Elser[25]).
Smallanisotropy
(composition/temperature
gradients, anisotropic
stress)
during
thegrowth
canlocally
break the icosahedralsymmetry.
Apossible
scenario isthat,
assuggested by
the recent results ofHiraga
et al. in as castAlCuRu,
a linearphason
straindevelops during
the slowsolidification,
due to localanisotropy
that locks the structurealong
rational
hyperplanes leading
to a domain structure ofperiodic
approximants.
The dodecahed-ralshapes
of the icosahedralquasicrystals
indicate that theternary
axes are the« rapid »
growth
directions. We may thereforeexpect
theanisotropic phason
field todevelop
preferentially along
one of the 3-fold axes, which is inagreement
with an eventualrhombohedral
approximant.
Thisperiodic
structure, obtained inslowly
cooledsamples,
would therefore be a metastablephase
very close to the icosahedralphase
with the samecomposition :
asubsequent annealing
is needed to eliminate thephason
strain foreventually
restoring
the ideal icosahedralsymmetry.
Audier andGuyot
(and
Hiraga
et al.)
results indicate thatphason
fields arepreferentially
linear andalong
rationalhyperplanes.
Conclusion.
Two AlCuFe
alloys
were studied here :A165Cu2oFe15
andA163Cu25Fel2.
Afterquenching by
planar
flowcasting,
bothalloys
have the same structural state :essentially
icosahedral,
with afew
percents
of a cubicFeAl-type phase
(named
(32
in[18]).
However,
their state ofequilibrium
at 1 073 K is different :A165Cu2oFe15
istwo-phased,
A163Cu25Fel2
is asingle-phase
icosahedral
alloy.
This latter is the idealalloy
for theinvestigation
of structure andproperties
of the icosahedralquasicrystals.
In both
alloys,
the icosahedralphase
may be obtained with nolong
distancediverging
phason
disorder : afterannealing
at 1 073K,
there is nodependence
of the diffractionpeak
width withphason
momentum.Hence,
this kind of disorder is not an intrinsic character of the icosahedral structure.We think
that,
in order toproduce single quasicrystals,
it is crucial to grow the material inan
isotropic
medium at constanttemperature
by coarsening.
This is what is achieved in the process we used to obtain thequasicrystals
isothermally
from theliquid
by
a slowcoarsening
of
preexistant
icosahedral germs.The fact that we did not observe any
phase
transformation fromquasicrystal
tocrystal
and that allactually
available resultsunambiguously
agree thatannealing
of as cast orrapidly
quenched
samples
lead to aperfectionning
of the icosahedralphase
is astrong support
to thehypothesis
of a true thermalstability
of the icosahedralphase
which makes it agood
candidate aspossible groundstate
of theternary
AlCuFesystem.
The chemical
long
rangeorder,
in the icosahedralphase
of theasquenched
A165Cu20Fe15
alloy,
was studiedby
X-ray diffraction,
taking advantage
of the contrast variation between the atomicscattering
factors of Cu and Fe near theabsorption edges
of these elements. Wesuggest
that the chemicallong
range order results from a substitution of Alby
Cu and Fe onprimitive orbit(s)
in 6D. A Cu/Felong
rangeordering
is excluded.Acknowledgments.
We
gratefully acknowledge
ourcolleagues
S.Peynot
and A. Dezellus for thepreparation
and therapid
quenching
of thealloys.
We thank S. Ebalard and F.Spaepen,
C. L.Henley
and M. Audier and P.Guyot
forhaving
sent us theirpreprint prior
topublication.
One of us(D . G . )
isvery
grateful
to C. L.Henley
and D. DiVincenzo forstimulating
andenlighting
discussions.References
[1]
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