Military COTS Product Catalog
Field Tested... Proven Reliability
Partial Listing:
F-15 F-16 F/A-18 F/A-22 F-35 JSF P-3 Orion Tornado AWACS JSTARS
Predator UAV
Eurofighter Typhoon Global Hawk UAV E-2C Hawkeye Nimrod MRA4 EA-6B Prowler B-1B Lancer B-52 Stratofortress C-130 Hercules KC-135 Stratotanker
C-17 Globemaster AH-64 Apache Black Hawk Bradley M2/M3 Abrams M1A1/M1A2 Harpoon Missile
Sting Ray Torpedo Tow Missile
Tomahawk Cruise Missile
Patriot Missile Launcher THAAD Missile Launcher MLRS Missile Launcher
NASA Space Shuttle International Space Station
SSN Seawolf Class Submarine
NSSN Virginia Class Submarine
Aegis Destroyer
Vicor’s military COTS products have been and continue to be selected for use in a wide variety
of strategic military and aerospace applications.
4 6
Table of Contents
2 3
28
30 32 34 35 8 36
14 16 18
20 24 12
Accessories
Environmental Stress Scr Scr eening & MTBF eening & MTBF
Description of the post-production module screening.
Includes examples of calculated MTBF
Environmental Qualification
Product qualification to MIL-STD-810 and MIL-STD-202
Custom Power
Vicor Integration Architects (VIAs) and International Value Added Resellers (VARs) offer turnkey custom power systems
Custom Configured Modules
Web-based computer aided configuration of semi-custom 2nd Generation converters
Technical Support
Worldwide contacts for customer service and applications support
19
Military Standards
Product compliance with military standards
Product Overview
Summary presentation of military COTS product line
Data Sheets
MI-200
50 to 100 W, high density DC-DC converters
MI-J00
10 to 50 W, high density DC-DC converters
24/ 28 V, 48 V, 270 /300 /300 V V, , 375 V 375 V Up to 600 W, high density
2nd Generation DC-DC converters
MI-IAM
EMI/RFI filtering and transient protection module for 28 Vdc and 270 Vdc systems
M-FIAM3 & M-FIAM5
2nd Generation input filter and transient suppression module
MI-AIM
AC front-end module 115 Vac input, 250 W output
MI-RAM
Output ripple attenuator modules
MicroRAM
Output ripple attenuator modules
MI-MegaMod
10 to 300 W chassis mount DC-DC converters
MI-ComPAC
Complete single, dual, or triple
output DC-DC power supply
Military Standards
MI-J2x-xx
MI-J6x-xx N/A
MI-22x-xx
MI-26x-xx N/A
MI-A22-xx
MI-A66-xx N/A
MI-AIM-xx 24 Vin Series
300 Vin Series N/A
M-FIAM3 N/A
M-FIAM5 MI-ComPAC 28 V
MI-ComPAC 270 V N/A
MI-MegaMod 28 V
MI-MegaMod 270 V N/A
MI-A22-xx MI-ComPAC 28 V
MI-J5x-xx MI-25x-xx MI-MegaMod 155 V
MI-A22-xx, MI-A66-xx CE01, CE03, CE07, CE101, CE102, CE101, CE102, CS101, CS01, CS02, CS06 CS101, CS114, CS116 CS114, CS115, CS116
M-FIAM3, M-FIAM5 CE101, CE102, CS101,
CS114, CS115, CS116
MI-AIM-xx CE102 CE102
MI-ComPAC 28 V, CE01, CE03, CE07, CE101, CE102, CE101
MI-ComPAC 270 V CS01, CS02, CS06 CS101, CS114, CS116 CS101, CS114, CS116 MIL-STD-704: Aircraft Electrical Power Characteristics
Module MIL-STD-704A MIL-STD-704D MIL-STD-704E MIL-STD-704F
MIL-STD-1275: Military Vehicle 28 Vdc Electrical Characteristics Module MIL-STD-1275A MIL-STD-1275B
MIL-STD-1399: Interface Standard for Shipboard Systems
Module MIL-STD-1399A MIL-STD-1399B MIL-STD-1399C
MIL-STD-461: Electromagnetic Emissions and Susceptibility Requirements
Module MIL-STD-461C MIL-STD-461D MIL-STD-461E
2
Configurable Power Solutions
Up to 300W
MI-MegaMod Family
(Chassis Mount)
Up to 300W
MI-ComPAC Family
1-3 Outputs using 1st Generation Modules
Front End Filtering 1-3 Outputs using 1st Generation Modules DC Inputs
28Vdc, 155Vdc, 165Vdc, 270Vdc
DC Inputs 28Vdc, 270Vdc
Up to 150W 115Vac
60/400Hz
28, 155, 165, 270Vdc
Rectifier/EMI Filter Up to 250W MI-AIM
MI-IAM
MI-200
MI-J00
MI-RAM
More Power? Add a Booster. Ultra Low Noise? Add an MI-RAM to the Output of Any Module.
<3mV pp at 5-50Vdc
10-50W per module
Up to 20A DC-DC Converter
50-100W
DC-DC Converter AC-DC Products
Component Power Solutions - 1st Generation
EMI Filter/Transient Protection Up to 200W
DC-DC Products
Up to 600W per module
M-FIAM
Up to 20A
MAXI
DC-DC Converter
MINI DC-DC Converter
Up to 300W per module
DC-DC Converter Up to 150W per module MICRO
Single Wire Paralleling for High Power, Fault Tolerant Arrays
EMI Filter/Transient Protection
Component Power Solutions - 2nd Generation
DC-DC Products 28Vdc,
270Vdc
28Vdc, 270Vdc 28, 48, 270, 375Vdc
MicroRAM
Output ripple attenuation module combines active and passive filtering
Military COTS Product Overview
3
Product Highlights
The MI-Series is designed for applications utilizing distributed power architecture based on Vicor’s 1st Generation family of zero-current/zero-voltage switching, component level DC-DC converters.
Operating at frequencies in excess of 1 MHz, the MI-Series offers state-of-the-art performance in terms of power density, efficiency, noise, ease of use, and reliability.
All units are manufactured in ISO 9001-registered facilities. Fully encapsulated in Vicor’s industry standard package enables the MI-Series to meet MIL-STD-810 environmental requirements for humidity, fungus, salt, fog, explosive atmosphere, acceleration, vibration, and shock. (See page 32.) Standard features such as wide output trimming/programming, current limiting, remote sense, output inhibit, and latching OVP and OTP combine to offer a high degree of protection, versatility, and reliability for power systems.
MI-200
TMPARAMETER MIN TYP MAX UNITS TEST CONDITIONS
Input Characteristics
Input voltage range See input voltage chart
No load power dissipation 1.35 2.0 Watts
Output Characteristics
Set point accuracy 0.5 1.0 % Vnom
Load/line regulation 0.05 0.2 % Vnom LL to HL, 10% to FL
0.2 0.5 % Vnom LL to HL, NL to 10%
Output temperature drift 0.01 0.02 %/°C
Output noise - pp 1.0 1.5 % Vnom Whichever is greater
100 150 mV 20 MHz BW
Output voltage trimming(1) 50 110 % Vnom
Remote sense compensation 0.5 Vdc
OVP set point(2) 115 125 135 % Vnom Latching
Current limit 105 125 % Inom Auto restart
Short circuit current(3) 20 130 % Inom
Control Pin Characteristics
Gate in high threshold 6 Vdc
Gate in low threshold 0.65 Vdc
Gate In low current 6 mA
Power sharing accuracy 0.95 1.05
Isolation Characteristics
Isolation (input to output) 3,000 Vrms
Isolation (output to baseplate) 500 Vrms
Isolation (input to baseplate) 1,500 Vrms
Input/output capacitance 50 75 pF
Environmental – MIL-STD-810
Altitude - method 500.2 70,000 feet Procedure II
Humidity - method 507.2 86 / 240 % / hours Procedure 1, cycle 1
Acceleration - method 513.3 9 g's Procedure 2
Vibration - method 514.3 20 g's Procedure 1, category 6
Shock - method 516.3 40 g's Procedure 1
Reliability – MIL-HDBK-217F (MI-221-MW)
25°C Ground Benign: G.B. 3,277 1,000 hours
50°C Naval Sheltered: N.S. 1,999 1,000 hours 65°C Airborne Inhabited Cargo: A.I.C. 1,540 1,000 hours Thermal Characteristics
Efficiency 80-90 %
Baseplate to sink 0.07 °C/W With thermal pads
Thermal shut down 90 95 105 °C Latching
Baseplate operating temperature +85 °C See product grade
Storage temperature +100 °C See product grade
Mechanical Specifications
Weight 6.0 (170) ounces (grams)
Converter/Booster Specifications
(At TBP = 25°C, nominal line and 75% load, unless otherwise specified)
Features
Military COTS DC-DC Converters 50 to 100 W
(1)10 V, 12 V, and 15 V outputs, standard trim range ±10%. Consult factory for wider trim range.
(2)No over temperature or voltage protection in booster modules.
(3)Output voltages of 5 V or less incorporate foldback current limiting; outputs of 10 V and above provide constant current limiting.
4
Inputs:
28 Vdc per MIL-STD-704D/E/F 155 Vdc per MIL-STD-1399A 270 Vdc per MIL-STD-704D/E/F Single output: 2 – 48 Vdc Up to 23 W/in
3MIL-STD-810 environments Up to 90% efficiency Remote sense
Current limit
OVP and thermal shut down
Power boosters for higher power outputs ZVS/ZCS power architecture
Low noise FM control Size: 4.6" x 2.4" x 0.5"
(116,8 x 61,0 x 12,7 mm)
}
Configuration Chart
Input Voltage
Nominal Range Transient
2 = 28 V 18 – 50 V
(1)60 V 5 = 155 V 100 – 210 V 230 V 6 = 270 V 125 – 400 V
(2)475 V 7 = 165 V 100 – 310 V
MI - 2 -
Semi-custom driver and booster modules available: Consult factory.
(1) 16 V operation at 75% load.
(2) These units rated at 75%
load from 125-150 Vin:
MI-26Z-xV MI-26Y-xV MI-260-xW
28 Vdc input per MIL-STD 704D/E/F 155 Vdc input per MIL-STD-1399A 270 Vdc input per MIL-STD-704D/E/F
Product Grade Specifications
+0.030 (0,76) -0.000 (0)
Product ID this surface FULL R
5 6 7 8 9 4
3 2 1
Pin # 1 2 3 4 5 6*
7*
8*
9
Function +In
Gate In Gate Out -In
+Out +Sense Trim -Sense -Out
* Do not connect on Booster modules
Aluminum Base .01
0.040 (1,0) Dia (7) places Solder plate
over copper alloy 0.080 (2,0) Dia (2) places Solder plate
over copper alloy
0.30±0.015 (7,6)±(0,38)
1.80 (45,7)
4.20
0.50 0.22 (5,6) MIN
0.12
4.60
2.40 1.75 0.30
0.15 (3,8) 2.10 (53,3)
0.40 (10,2)
0.35±0.015 (8,9)±(0,38)
1.40 (35,6) 1.00 (25,4) 0.70 (17,8) 0.50 3.60
(12,7)
0.15 (3,8)
MI-200
(116,8) (91,4)
(3,0)
(7,6)Min
(12,7)
(61,0) (44,5) (106,7)
*Test data available for review or download from vicorpower.com
Mechanical Drawing
5
Output Power/Current
≥ 5 V < 5 V
Y = 50 W 10 A
X = 75 W 15 A
W = 100 W 20 A
V = —o 30 A
For additional power, 100 W and 75 W booster modules available. Change MI-2xx-xx to MI-Bxx-xx.
Product Grade Operating Temp.
I = -40°C to +85°C
M = -55°C to +85°C
PARAMETER PRODUCT GRADE
I - Grade M - Grade
Storage temperature -55°C to +100°C -65°C to +100°C
Operating temperature (baseplate) -40°C to +85°C -55°C to +85°C Power cycling burn-in 12 hours, 25 cycles 96 hours, 200 cycles
Temperature cycled with power off 12 cycles 12 cycles
17°C per minute rate of change -65°C to +100°C -65°C to +100°C Test data supplied at these temperatures* -40°C, +80°C -55°C, +80°C
Warranty 2 years 2 years
Environmental compliance MIL-STD-810 MIL-STD-810
Derating NAVMAT P-4855-1A NAVMAT P-4855-1A
Output Voltage
Z = 2 V T = 6.5 V N = 18.5 V Y = 3.3 V R = 7.5 V 3 = 24 V
0 = 5 V M= 10 V L = 28 V
X = 5.2 V 1 = 12 V J = 36 V W= 5.5 V P = 13.8 V K = 40 V V = 5.8 V 2 = 15 V 4 = 48 V
Product Highlights
The MI-J00 family of miniaturized DC-DC converters is designed for applications utilizing distributed power architectures. Based on Vicor’s 1st Generation family of zero-current/zero-voltage switching, component-level, DC-DC converters, the MI-J00 family offers state-of-the-art performance in terms of power density, efficiency, noise, ease of use, and reliability.
The MI-J00 family is designed to exceed all steady-state, transient and under/overvoltage requirements of MIL-STD-704D/E/F for both 28 Vdc input (MI-J20) and 270 Vdc input (MI-J60), and the worst case envelope of MIL-STD-1399A for 155 Vdc input.
The output voltage can be externally trimmed or programmed from 50% to 110% of nominal output.
Current limiting, remote sense, and an inhibit pin all combine to offer a high degree of protection, versatility, and reliability for power systems.
All units are manufactured in ISO 9001-registered facilities.
Fully encapsulated in Vicor’s industry standard package enables the MI-J00 family units to meet MIL-STD810 environmental testing requirements for humidity, fungus, salt fog, explosive atmosphere, acceleration, vibration, and shock.
(See page 32.)
MI-J00
TMMilitary COTS DC-DC Converters 10 to 50 W
6
Inputs:
28 Vdc per MIL-STD-704D/E/F 155 Vdc per MIL-STD-1399A 270 Vdc per MIL-STD-704D/E/F Single output: 2 – 48 Vdc Up to 23 W/in
3MIL-STD-810 environments
Up to 90% efficiency Remote sense Current limit
ZVS/ZCS power architecture Low noise FM control Size: 2.28" x 2.4" x 0.5"
(57,9 x 61,0 x 12,7 mm)
PARAMETER MIN TYP MAX UNITS TEST CONDITIONS
Input Characteristics
Input voltage range See input voltage chart
No load power dissipation 1.35 2.0 Watts
Output Characteristics
Set point accuracy 0.5 1.0 % Vnom
Load/line regulation 0.05 0.2 % Vnom LL to HL, 10% to FL
0.2 0.5 % Vnom LL to HL, NL to 10%
Output temperature drift 0.01 0.02 %/°C
Output noise - pp 1.0 1.5 % Vnom Whichever is greater
100 150 mV 20 MHz BW
Output voltage trimming(1) 50 110 % Vnom
Remote sense compensation 0.5 Vdc
OVP set point N/A
Current limit 105 125 % Inom Auto restart
Short circuit current 105 130 % Inom
Control Pin Characteristics
Gate in high threshold 6 Vdc
Gate in low threshold 0.65 Vdc
Gate in low current 6 mA
Isolation Characteristics
Isolation (input to output) 3,000 Vrms
Isolation (output to baseplate) 500 Vrms
Isolation (input to baseplate) 1,500 Vrms
Input/output capacitance 50 75 pF
Environmental – MIL-STD-810
Altitude - method 500.2 70,000 feet Procedure II
Humidity - method 507.2 86/240 % /hours Procedure 1, cycle 1
Acceleration - method 513.3 9 g's Procedure 2
Vibration - method 514.3 20 g's Procedure 1, category 6
Shock - method 516.3 40 g's Procedure 1
Reliability – MIL-HDBK-217F (MI-J21-MY)
25°C Ground Benign: G.B. 3,619 1,000 hours
50°C Naval Sheltered: N.S. 2,208 1,000 hours 65°C Airborne Inhabited Cargo: A.I.C. 1,701 1,000 hours Thermal Characteristics
Efficiency 80-90 %
Baseplate to sink 0.14 °C/W With thermal pads
Thermal shut down N/A
Baseplate operating temperature +100 °C See product grade
Storage temperature +125 °C See product grade
Mechanical Specifications
Weight 3.0 (85) ounces (grams)
Converter Specifications
(At TBP = 25°C, nominal line and 75% load, unless otherwise specified)
(1)10 V, 12 V, and 15 V outputs, standard trim range ±10%. Consult factory for wider trim range.
}
Features
Configuration Chart
MI - J -
Semi-custom modules available:
Consult factory.
(1) 16 V operation at 75% load.
(2) These units rated at 75%
load from 125-150 Vin:
MI-J6Z-xY MI-J6Y-xY MI-J60-xY
28 Vdc input per MIL-STD 704D/E/F 155 Vdc input per MIL-STD-1399A 270 Vdc input per MIL-STD-704D/E/F
Product Grade Specifications
5 6 7 8 9 4
3
2 1
0.080 Dia (2) places Solder plate over copper alloy
0.040 (1,0) Dia (7) places Solder plate
over copper alloy
.01
Aluminum Base Product ID
this surface
Function +In
–In +Out Trim –Sense –Out Pin #
1 2 3 4 5 6 7 8 9 FULL R
+0.030 (0,76) -0.000 (0)
(5,6) Min. (7,6) Min. (44,4) Max.
2.40 2.28
0.12
0.50 1.90
0.65 (16,5) 0.49 (12,4) 0.30±0.015 (7,6)±(0,38)
0.15 2.10 (53,4)
1.30
0.40 (10,2)
0.35± 0.015 (8,9)±(0,38) 1.40 (35,6) 1.00 (25,4) 0.70 (17,8)
Gate In Gate Out
+Sense
MI-J00
(57,9) (33,0)
(3,8) 0.15
(3,8)
0.30 (61,0)
1.75
(48,3) 0.22
(3,0)
(12,7)
*Test data available for review or download from vicorpower.com
Mechanical Drawing
7
Output Power/Current
≥ 5 V < 5 V
A = 10 W —o
Z = 25 W 5 A
Y = 50 W 10 A
Product Grade Operating Temp.
I = -40°C to +100°C
M = -55°C to +100°C
PARAMETER PRODUCT GRADE
I - Grade M - Grade
Storage temperature -55°C to +125°C -65°C to +125°C
Operating temperature (baseplate) -40°C to +100°C -55°C to +100°C Power cycling burn-in 12 hours, 25 cycles 96 hours, 200 cycles
Temperature cycled with power off 12 cycles 12 cycles
17°C per minute rate of change -65°C to +100°C -65°C to +100°C Test data supplied at these temperatures* -40°C, +80°C -55°C, +80°C
Warranty 2 years 2 years
Environmental compliance MIL-STD-810 MIL-STD-810
Derating NAVMAT P-4855-1A NAVMAT P- 4855-1A
Input Voltage
Nominal Range Transient
2 = 28 V 18 – 50 V
(1)60 V 5 = 155 V 100 – 210 V 230 V 6 = 270 V 125 – 400 V
(2)475 V 7 = 165 V 100 – 310 V
Output Voltage
Z = 2 V T = 6.5 V N = 18.5 V Y = 3.3 V R = 7.5 V 3 = 24 V 0 = 5 V M= 10 V L = 28 V X = 5.2 V 1 = 12 V J = 36 V W= 5.5 V P = 13.8 V K = 40 V V = 5.8 V 2 = 15 V 4 = 48 V
Product Highlights
Vicor’s 2nd Generation DC-DC converters represent a quantum leap in the performance and flexibility of power components.
With advanced power processing, control, and packaging technologies, power density has tripled while reducing the cost per Watt of processed power. A high level of silicon integration reduces parts count to less than a third of 1st Generation converters, increasing reliability.
Fully encapsulated, Vicor 2nd Generation modules utilize a proprietary spin fill process that assures complete, void free encapsulation making them suitable for the most harsh environments. Two grades (H & M) are available with temperatures to -55°C operating and -65°C
storage. H & M-grade modules have been subjected to the
environmental testing requirements of MIL-STD-810, MIL-S-901, and MIL-STD-202 and undergo 100%
environmental stress screening.
24/ 28 V, 48 V, 270 /300 V, 375 V
Military COTS 2nd Generation DC-DC Converters
8
24/ 28 and 270 /300 Vdc compliant to MIL-STD-704E/F
Single output: 2 – 48 Vdc
MIL-STD-810 environments
Operating temperatures
from -55°C to 100°C
ZVS/ZCS power architecture
Environmental stress screening
Programmable output: 10 to 110%
Power density: Up to 100 W/in
3OVP and thermal shut down
Input undervoltage lockout
Parallelable for increased power
V 300 A 48 M 500 B L
Input Package Output Product Grade Output Pin Style Baseplate VoltageA = Maxi Voltage H = –40°C to +100°C Power Blank = Short Solder Blank = Slotted
B = Mini M = –55°C to +100°C L = Long Solder 2 = Threaded
C = Micro S = Short ModuMate1 3 = Thru-hole
N = Long ModuMate1
Maxi Converter Example: V300A48M500BL 300 Vin, maxi, 48 Vout @ 500 W, long pins Mini Converter Example: V300B15M250BL 300 Vin, mini, 15 Vout @ 250 W, long pins Micro Converter Example: V300C24M150B 300 Vin, micro, 24 Vout @ 150 W, short pins
Part Numbering
1Compatible with InMate and SurfMate socketing systems.
Features
Contact factory for availability of 2 V units in red.
24 Vin Series
Output Power (Watts) Output Voltage (Vdc) Maxi Mini Micro2 V 160 80 40
3.3 V 264 150 75
5 V 400 200 100
12 V 400 200 100
15 V 400 200 100
24 V 400 200 100
28 V 400 200 100
48 V 400 200 100
300 Vin Series
Output Power (Watts) Output Voltage (Vdc) Maxi Mini Micro2 V 160 100 50
3.3 V 264 150 75
5 V 400 200 100
12 V 500 250 150
15 V 500 250 150
24 V 500 250 150
28 V 500 250 150
48 V 500 250 150
48 Vin Series
Output Power (Watts) Output Voltage (Vdc) Maxi Mini Micro2 V 160 100 50
3.3 V 264 150 75
5 V 400 200 100
12 V 500 250 150
15 V 500 250 150
24 V 500 250 150
28 V 500 250 150
48 V 500 250 150
375 Vin Series
Output Power (Watts) Output Voltage (Vdc) Maxi Mini Micro2 V 160 100 50
3.3 V 264 150 75
5 V 400 200 100
12 V 600 300 150
15 V 600 300 150
24 V 600 300 150
28 V 600 300 150
48 V 600 300 150
Nominal Range Transient MIL Compliance
24 V 18 – 36 V 50 V 100 mS MIL-STD-704E/F for 28 Vin*
48 V 36 – 75 V 100 V 100 mS
300 V 180 – 375 V 400 V 100 mS MIL-STD-704E/F for 270 Vin
375 V 250 – 425 V 500 V 100 mS
Input Voltage
* with M-FIAM5B input filter
Module Enable/Disable. The module may be disabled by pulling PC below 2.3 V with respect to the –Input. This may be done with an open collector transistor, relay, or optocoupler. Multiple converters may be disabled with a single transistor or relay either directly or via “OR’ing” diodes.
See Figure 1.
Module Alarm.The module contains
“watchdog” circuitry which monitors input voltage, operating temperature, and internal operating parameters. In the event that any of these parameters are outside of their allowable operating range, the module will shut down and PC will go low. PC will periodically go high and the module will check to see if the fault (as an example, overtemperature) has cleared. If the fault has not been cleared, PC will go low again and the cycle will restart. The SC pin will go low in the event of a fault and return to its normal state after the fault has been
cleared. See Figures 2 and 3. 9
PARAMETER MIN TYP MAX UNITS NOTES
Input Characteristics
Undervoltage turn-on 24 V 17.5 17.9 Vdc
48 V 34.9 35.7 Vdc
300 V 174.6 178.2 Vdc
375 V 242.5 247.5 Vdc
Undervoltage turn-off 24 V 14.74 15.3 Vdc
48 V 29.4 30.5 Vdc
300 V 147.4 152.8 Vdc
375 V 204.7 212.2 Vdc
Overvoltage turn-off/on 24 V 36.3 37.8 39.6 Vdc
48 V 75.7 78.8 82.5 Vdc
300 V Not Included Vdc
375 V 429.2 446.3 467.5 Vdc
Output Characteristics
Line regulation ±0.02 ±0.20 % Low line to high line; full load
Temperature regulation ±0.002 ±0.005 %/°C Over operating temperature range
Power sharing accuracy ±2 ±5 % 10 to 100% of full load
For trimming below 90% of
Programming range 10 110 % Vnom nominal, a minimum load
may be required.
Current limit 115 % Iout Output voltage 95% of nominal
Short circuit current 115 % Iout Output voltage < 250 mV
Isolation Characteristics
Isolation voltage (in to out) 3000 Vrms Complies with reinforced insulation requirements Isolation voltage (in to base) 1550 Vrms Complies with basic
insulation requirements Isolation voltage (out to base) 500 Vrms Complies with operational
insulation requirements
Isolation resistance (in to out) 10 Megohms
RATING UNIT NOTES
Thermal Characteristics
Operating temperature (H-grade) -40 to +100 °C Baseplate Storage temperature (H-grade) -55 to +125 °C
Operating temperature (M-grade) -55 to +100 °C Baseplate Storage temperature (M-grade) -65 to +125 °C
Temperature limiting (typical) 115 °C
Environmental Stress Screening See page 30 for details
General Specifications
(See vicorpower.com for model specific data sheets)Specifications
Control Functions - PC Pin
+In PC
PR –In Disable
Disable = PC <2.3V
Figure 1 – Module enable/disable
Figure 2 – PC/SC module alarm logic
Figure 3 – PC/SC module alarm timing
+Out +S SC –S –Out +In
PC
PR –In
Input Undervoltage
2-20ms typ.
f (VIN) Auto Restart
5.7Vdc (0-3mA)
50Ω
SW2 SW3
1.23
Vdc 6K
1K SW1
SW1, 2, & 3 shown in
"Fault" position
Input Overvoltage Overtemperature Module Faults
2-20ms typ.
Fault
SC PC
1.23V
5.7V 40µs typ.
+Out
+S SC –S
–Out RU
Trim Up Load
Error Amp 1kΩ
1.23V 0.033μF Load
+Out
+S SC –S
–Out RD Trim Down Error
Amp 1kΩ
1.23V 0.033μF
10
Control Functions - SC Pin
Control Functions - PR Pin
Output Voltage Programming. The output voltage of the converter can be adjusted or programmed via fixed resistors, potentiometers, or voltage DACs. See Figures 4 and 5.
RU (ohms) = 1,000 (Vout-1.23) Vnom – 1,000 1.23 (Vout-Vnom)
RD (ohms) = 1,000 Vout Vnom - Vout
Trim-Down.
1. This converter is not a constant power device – it has a constant current limit.
Hence, available output power is reduced by the same percentage that output voltage is trimmed down. Do not exceed maximum rated output current.
2. The trim-down resistor must be connected to the –Sense pin (–Out pin on a micro).
Trim-Up.
1. The converter is rated for a maximum delivered power. To ensure that maximum rated power is not exceeded, reduce maximum output current by the same percentage increase in output voltage.
2. The trim-up resistor must be connected to the +Sense pin.
(+Out pin on a micro).
3. Do not trim the converter above maximum trim range (typically +10%) or the output overvoltage protection circuitry may be activated.
Parallel Operation.
The PR pin supports paralleling for increased power with N+1 (N+M)
redundancy and phased array capability.
Modules of the same input voltage, output voltage, and power level will current share if all PR pins are suitably interfaced.
Compatible interface architectures include:
DC coupled single-wire interface. All PR pins are directly connected to one
another. This interface supports current sharing but is not fault tolerant. Minus In pins must be tied to the same electric potential. See Figure 6.
AC coupled single-wire interface. All PR pins are connected to a single communication bus through 0.001 μF (500 V) capacitors.
This interface supports current sharing and is fault tolerant except for the communication bus. See Figure 7.
Figure 5 – Output voltage trim-up circuit (Micro inset)
Figure 4 – Output voltage trim-down circuit (Micro inset)
+In PC PR –In
Module 2 (up to 12) +In
PC PR –In
Module 1
Ground plane
Figure 7 – AC coupled single-wire interface
+In PC PR –In
Module 2 (up to 12) +In
PC PR –In
Module 1
Ground plane
Figure 6 – DC coupled single-wire interface
0.001µF
0.001µF
Load RD Trim Down Error
Amp 1kΩ
1.23V 0.033μF
+Out
SC
–Out
RU Trim Up Error Load
Amp 1kΩ
1.23V 0.033μF
+Out
SC
–Out
Note:
Please consult the
appropriate Vicor Design
Guide for additional
information regarding the
use of these products.
Pin Styles Tin/Lead Hot Solder Dip (Pin Style 1&2) Gold Plated Copper (Pin Style S&N)
Pin Styles Tin/Lead Hot Solder Dip (Pin Style 1&2) Gold Plated Copper (Pin Style S&N)
1.74 44,2 2.20 55,9
5 6 7 8 9
4 3 2 1 0.23
5,8(REF)
0.180 4,57 0.080 2,03
1.400 35,56 1.000 25,40 0.700 17,78 0.400 10,16
DIA,(7X) DIA,(2X) 4-40 UNC-2B Thru (4X)***
(Style 2 and 3 only)
Slotted (Style 1) or
Threaded (Style 2) 4-40 UNC-2B (6X) or
Thru Hole (Style 3)
#30 Drill Thru (6X) (0.1285)
0.50 12,7
0.06
1,5 2.20
55,9 (REF) 1.80
45,7
4.60 116,8
3.60 91,4
0.13 3,3 FULL R (6X)
(6X)
R (3X)
CHAMFER 0.10
2,5X 45°
0.54 13,7 0.43 10,9 0.38
9,6 0.20**
5,08 0.12*
3,1
(2X) 0.01
Use a 4-40 Screw (6x)
Torque to:
5 in-lbs 0.57 N-m
Long Pin 0.62 15,7
Short Pin (9X)
(9X)
(ALL MARKINGS THIS SURFACE)
ALUMINUM BASEPLATE 0.50 ±0.02
12,7 ±0,5
* Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories
Not for mounting 4.200 106,68 0.300±0.015
7,62±0,38
0.300±0.015 7,62±0,38
2.00 50,8
0.10 2,5
(2X) 0.01
0.35 8,8 0.20**
5,1 0.12*
3,1
DIA,(7X) 0.150
3,81 (REF)
DIA,(2X) 0.080 2,03 4 3 1
9 8
2
7 6 5
0.23 5,8
0.400 10,16
1.400 35,56 1.000 25,40 0.700 17,78 2.20 55,9 1.74 44,2
FULL R (6X)
(6X)
(REF.)
0.10 2,5
1.30 33,0 2.28 57,9
2.20 55,9
0.130 3,30 0.49
12,4
0.65 16,5
0.06 R1,5(3X)
X 45˚
CHAMFER
Use a 4-40 Screw (6X) Torque to:
5 in-lbs .57 N-m 0.54
13,7 0.43 10,9
Long Pin 0.62 15,7
Short Pin (9X)
(9X)
(ALL MARKINGS THIS SURFACE)
ALUMINUM BASEPLATE style 2 & 3
baseplates only (4X)***
0.300 ±0.015 7,62 ±0,38
.300 ±0.015 7,62 ±0,38
1.900 48,26
2.000 50,80
0.10 2,5
5 6 7
4 3 2 1
(REF)
0.080 2,03DIA. (7X)
0.21 5,2
0.27 6,9(2X)
1.04 26,4 1.45 36,8 0.275 6,99
0.800 20,32 0.525 13,34
0.400 10,16
0.12*
3,1 0.20**
5,08
FULL R (6X) 0.10
2,5 CHAMFER
(REF.)
(6X) 0.65
16,5 0.49 12,4
1.30 33,0 2.28 57,9
1.45 36,8
0.13 3,3
0.06 R 1,5(3X) 0.01
X 45˚
Use a 4-40 Screw (6x)
Torque to:
5 in-lbs 0.57 N-m 0.54
13,7 0.43 10,9
Long Pin 0.62 15,7
Short Pin (7X)
(7X)
(ALL MARKINGS THIS SURFACE)
ALUMINUM BASEPLATE style 2 & 3
baseplates only (4X)***
0.490 ±.015 12,45 ±0,38(REF)
2.000 50,80 0.235±.015
5,97±0,38 (REF)
0.350±.015 8,89±0,38 (REF)
1.27 32,3
0.09 2,3
Mechanical Drawing
11
Converter Pins No. Function Label
1 +In +
2 Primary Control PC 3 Parallel PR
4 –In –
5 –Out –
6 –Sense –S
7 Secondary Control SC
8 +Sense +S
9 +Out +
Converter Pins No. Function Label
1 +In +
2 Primary Control PC 3 Parallel PR
4 –In –
5 –Out –
6 –Sense –S
7 Secondary Control SC
8 +Sense +S
9 +Out +
Converter Pins No. Function Label
1 +In +
2 Primary Control PC 3 Parallel PR
4 –In –
5 –Out –
6 Secondary Control SC
7 +Out +
Maxi
Mini
Micro
Pin Styles Tin/Lead Hot Solder Dip (Pin Style 1&2) Gold Plated Copper (Pin Style S&N)
Product Highlights
The MI-IAM is an accessory product to Vicor’s MI-Series of DC-DC converters that provides the EMI/RFI filtering and transient protection. Designed for use with all 28 V and 270 V input MI-200 or MI-J00 converters, the MI-IAM can drive any number of modules with output loads to 200 W.
The MI-IAM meets the conducted emissions specifications of MIL-STD-461C/D/E and offers complete input transient, surge, and spike protection to the most severe levels of MIL-STD-1275A/B and 704A. Reverse polarity protection and overvoltage lockout provide additional safeguards against potentially damaging line conditions. High power arrays can be configured using the expansion port capability of the MI-IAM.
MI-IAM
TMMilitary COTS Input Attenuator Modules
Inputs: 28 Vdc and 270 Vdc
MIL-STD-461C/D/E EMI compliance
MIL-STD-810 environments
MIL-STD-704A & MIL-STD1275A/B transients and spikes
Reverse polarity protection
Output power: Up to 200W from any combination of MI-200 or MI-J00 modules
Expansion port for additional power
Short circuit protected
Size: 2.28" x 2.4" x 0.5"
(57,9 x 61,0 x 12,7 mm)
Specifications
(At TBP = 25°C, nominal line and 75% load, unless otherwise specified)
PARAMETER MIN TYP MAX UNITS NOTES
Input Characteristics
28 Vdc modules Steady state input 18.8 28 50 Vdc
Input spike limit -600 600 Vdc 10 µs, 50 Ωper MIL-STD-704A -250 250 Vdc 100 µs,15mJ per MIL-STD-1275A/B Input surge limit 100 Vdc 60 ms, 0.5 Ωper MIL-STD-1275A/B Overvoltage shut down* 50 Vdc 100 ms, automatic recovery Reverse polarity protection Shunt diode: input fuse required
Recommended fuse 20 Amps F03A type
270 Vdc modules Steady state input 125 270 400 Vdc
Input spike limit 800 Vdc 10 µs, 50 Ω
-600 600 Vdc 100 µs, 15 mJ
Input surge limit 500 Vdc 100 ms, 0.5 Ω
Overvoltage shut down* 400 Vdc 100 ms, automatic recovery Reverse polarity protection Shunt diode: input fuse required
Recommended fuse 4 Amps F03A type
All models No load power dissipation 0.5 1.5 Watts
Inrush current 110 125 % Iin Steady state, lin 10ms EMC Characteristics; MIL-STD-461C/D
Input power leads Conducted emissions CE01, CE03, CE07 MIL-STD-461C
CE101, CE102 MIL-STD-461D/E
Conducted susceptibility CS01, CS02, CS06, MIL-STD-461C CS101, CS114, CS115, CS116 MIL-STD-461D/E Output Characteristics
Clamp voltage 28 Vdc input 60 Vdc
270 Vdc input 420 Vdc
Output power 250 Watts
Overload protection 28 Vdc input 20 Amps Foldback threshold; auto recovery 270 Vdc input 4 Amps with latched shut down after 10 ms Isolation Characteristics
Input to base 1,500 Vrms 1 min.
Output to base 1,500 Vrms 1 min.
Environmental – MIL-STD-810
Altitude - method 500.2 70,000 feet Procedure II
Humidity - method 507.2 86 / 240 % / hours Procedure 1, cycle 1
Acceleration - method 513.3 9 g's Procedure II
Vibration - method 514.3 20 g's Procedure 1, category 6
Shock - method 516.3 40 g's Procedure 1
Reliability – MIL-HDBK-217F (MI-A22-MU)
25°C Ground Benign: G.B. 4,719 1,000 hours
50°C Naval Sheltered: N.S. 849 1,000 hours
65°C Airborne Inhabited Cargo: A.I.C. 665 1,000 hours Thermal Characteristics
Efficiency 97 %
Baseplate to sink 0.14 °C/Watt
Operating temperature, baseplate 100 °C See product grade specifications
Storage temperature 125 °C See product grade specifications
Mechanical Specifications
Weight 3 (85) ounces (grams)
}
Features
*The MI-IAM disables downstream converters and clamps the converter input voltage at a safe level.
12
MI-IAM Model Selection Chart
Product Grade Specifications
MI-IAM Safe Operating Area*
5 6 7 8 9 4
3
2 1
0.080 Dia (2) places Solder plate over copper alloy
0.040 (1,0) Dia (7) places Solder plate over copper alloy
.01
Aluminum Base Product ID
this surface
Function +In
–In +Out Parallel
Gate Out –Out Pin #
1 2 3 4 5 6 7 8 9 FULL R
+0.030 (0,76) -0.000 (0) (5,6) Min.
(7,6) Min. (44,4) Max.
2.40 2.28
0.12
0.50 1.90
0.65 (16,5) 0.49 (12,4) 0.30±.015 (7,6)±(0,38)
0.15 2.10 (53,4)
1.30
0.40 (10,2)
0.35± 0.015 (8,9)±(0,38) 1.40 (35,6) 1.00 (25,4) 0.70 (17,8)
+In –In
Gate In VI-IAM
(57,9) (33,0)
(3,8)
0.15 (3,8)
(48,3) 0.22
(3,0)
(12,7)
0.30
(61,0) 1.75
*Test data available for review or download from vicorpower.com
Mechanical Drawing
PARAMETER PRODUCT GRADE
I - Grade M - Grade
Storage temperature -55°C to +125°C -65°C to +125°C
Operating temperature (baseplate) -40°C to +100°C -55°C to +100°C Power cycling burn-in 12 hours, 25 cycles 96 hours, 200 cycles
Temperature cycled with power off 12 cycles 12 cycles
17°C per minute rate of change -65°C to +100°C -65°C to +100°C Test data supplied at these temperatures* -40°C, +80°C -55°C, +80°C
Warranty 2 years 2 years
Environmental compliance MIL-STD-810 MIL-STD-810
Derating NAVMAT P - 4855-1A NAVMAT P - 4855-1A
MI-IAM Gate Out
Parallel Gate In +Out
-Out -In -In +In +In +
–
-Out -S +S +Out +In
Gate In Gate Out -In
MI-Converter Trim C1
4700 pF
4700 pF
Input Voltage Range Capacitance (C1) 28Vdc (18.8-50V) 390µF (Max.) 270Vdc (125-400V) 27µF (Max.)
Model Number Nominal Input Voltage Input Range Compatible MI-Series Converter
MI-A22-MU 28 Vdc 18.8 – 50 Vdc MI-22x and MI-J2x-Mx M–grade
MI-A66-MU 270 Vdc 125– 400 Vdc MI-26x and MI-J6x-Mx M–grade
MI-A22-IU 28 Vdc 18.8 – 50 Vdc MI-22x and MI-J2x-Ix I–grade
MI-A66-IU 270 Vdc 125– 400 Vdc MI-26x and MI-J6x-Ix I–grade
Typical Connection Diagram
VOLTS-PEAK VALUE OF SPIKE VOLTAGE
TIME (SECONDS)
1s 100 100ms
10-1 10ms
10-2 1ms 10-3 100µs
10-4 10µs
10-5 1µs 10-6 -600 -500 -400 -300 -200 -100 0 100 200 300 400 500 600
Ratings Exceeded
Reverse Polarity Protection
OVP 50V
VOLTS-PEAK VALUE OF SPIKE VOLTAGE
TIME (SECONDS)
1s 100 100ms
10-1 10ms
10-2 1ms 10-3 100µs
10-4 10µs
10-5 1µs 10-6 600 400 200 0 200 400 600
800 Ratings Exceeded
Reverse Polarity Protection
OVP 500V 400V
28Vdc Input 270Vdc Input
* Refer to input characteristics
MI-IAM
13
Product Highlights
The M-FIAM is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM enables designers using Vicor 2nd Generation 24 and 300 V DC-DC converters to meet conducted emission/conducted susceptibility per MIL-STD-461E;
and input transients per MIL-STD-704E/F.
M-FIAM is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5".
M- FIAM3
TM& M- FIAM5B
TMMilitary COTS Input Attenuator Modules
14
MIL-STD-461E compliant MIL-STD-704E/F
input transient protection
MIL-STD-810, MIL-STD-202 environments Environmental stress screening
Low profile mounting options Inrush current limiting Size: 2.28" x 2.2" x 0.5"
(57,9 x 55,9x 12,7 mm) Reverse polarity protection
Specifications
(At TBP = 25°C, nominal line and 75% load, unless otherwise specified)
PARAMETER MIN TYP MAX UNITS NOTES
Input Characteristics
28 Vdc modules Steady state input 18 28 36 Vdc
Input transient 50 Vdc 12.5 ms, MIL-STD-704E/F, continuous operation
Inrush limiting 0.007 A/µF
270 Vdc modules Steady state input 180 270 375 Vdc
Input transient 400 Vdc 100 ms, MIL-STD-704E/F
Inrush limiting 0.018 A/µF
EMC Characteristics; MIL-STD-461E
Input power leads Conducted emissions CE101, CE102
Conducted susceptibility CS101, CS114, CS115, CS116 Output Characteristics
Output current 28 Vdc input 20 Amps
270 Vdc input 3 Amps
Internal voltage drop 28 Vdc input 0.5 1.0 Vdc @ 20 A, 100°C baseplate 270 Vdc input 3.0 5.0 Vdc @ 3 A, 100°C baseplate Isolation Characteristics
Dielectric withstand 1,500 Vrms Input/output to base
2,121 Vdc Input/output to base.
Thermal Characteristics
Efficiency 96 98 %
Baseplate to sink; flat, greased surface 0.16 °C/Watt Baseplate to sink; thermal pad (P/N 20264) 0.1 °C/Watt
Baseplate to ambient 7.9 °C/Watt
Baseplate to sink; 1000 LFM 2.2 °C/Watt
Model Nominal Input Compatible
Number Input Voltage Range 2nd Generation Converters
M-FIAM5Bxxx 28 Vdc 18 – 36 V V24 Series
M-FIAM3xxx 270 Vdc 180 – 375 V V300 Series
Part Numbering
M-FIAM Model Selection Chart
M FIAM 5B M 2 1
Military Filter Input Input Voltage Product Grade Pin Style Baseplate Product Attenuator Module 3 = 270 Vdc H = –40°C to +100°C 1 = Short 1 = Slotted
5 = 28 Vdc M = –55°C to +100°C 2 = Long 2 = Threaded S = Short ModuMate1 3 = Thru-hole N = Long ModuMate1
1Compatible with SurfMate and InMate socketing systems.
Features
Product Grade Specifications
(2X) 0.01
0.35 8,8 0.20**
5,1 0.12*
3,1
DIA,(7X) 0.150
3,81 (REF)
DIA,(2X) 0.080
2,03 4 3 1
9 8
2
7 6 5
0.23 5,8
0.400 10,16
1.400 35,56 1.000 25,40 0.700 17,78 2.20 55,9 1.74 44,2
FULL R (6X)
(6X)
(REF.)
0.10 2,5
1.30 33,0 2.28 57,9
2.20 55,9
0.130 3,30 0.49
12,4
0.65 16,5
0.06 R1,5(3X)
X 45˚
CHAMFER
Use a 4-40 Screw (6X) Torque to:
5 in-lbs .57 N-m 0.54
13,7 0.43 10,9
Pin Style 2&N (Long Pin) 0.62
15,7
Pin Style 1&S (Short Pin) (9X)
(9X)
Slotted (Style 1) or
Threaded (Style 2) 4-40 UNC-2B (6X) or
Thru Hole (Style 3)
#30 Drill Thru (6X) (0.1285)
(ALL MARKINGS THIS SURFACE)
ALUMINUM BASEPLATE 0.50 ±0.02
12,7 ±0,5
* Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories
Not for mounting style 2 & 3
baseplates only (4X)***
0.300 ±0.015 7,62 ±0,38
0.300 ±0.015 7,62 ±0,38
1.900 48,26
2.000 50,80
0.10 2,5
*Test data available for review or download from vicorpower.com
Mechanical Drawing
15
PARAMETER PRODUCT GRADE
H- Grade M - Grade
Storage temperature -55°C to +125°C -65°C to +125°C
Operating temperature (baseplate) -40°C to +100°C -55°C to +100°C Power cycling burn-in 12 hours, 28 cycles 24 hours, 56 cycles
Temperature cycled with power off 12 cycles 12 cycles
17°C per minute rate of change -65°C to +100°C -65°C to +100°C Test data supplied at these temperatures* -40°C, +100°C -55°C, +100°C
Warranty 2 years 2 years
Environmental compliance MIL-STD-810 MIL-STD-810
2nd Generation DC-DC Converters M-FIAM
–IN PR
PC +IN
–OUT –S SC +S +OUT –
EMI GND
NC
+ +
NC NC ON OFF –IN –
+IN
Note: The M-FIAMis shown in the on state. To disable, open the connection between ON/OFF and –Out.
MOV P/N – 03040 (M-FIAM3) MOV P/N – 20461-068 (M-FIAM5B)
C1
MTBF per MIL-HDBK-217F (M-FIAM5BM21)
Temperature Environment MTBF Unit
25°C Ground Benign: G.B. 2,581 1,000 hours
50°C Naval Sheltered: N.S. 464 1,000 hours
65°C Airborne Inhabited Cargo: A.I.C 364 1,000 hours
Typical Connection Diagram
Converter PinsNo. Function Label
1 +In +
2 No
Connection NC 3 Ground EMI/GND
4 –In –
5 –Out –
6 ON/OFF ON/OFF
7 No
Connection NC
8 No
Connection NC
9 +Out +
Capacitance (C1)
M-FIAM3
10 µF(min), 22 µF(max);
M-FIAM5B330 µF(min), 1000 µF(max) Recommended Fuse:
M-FIAM3 3 A Max, F03A Type.
M-FIAM5B 20 A Max, F03A Type.
Pin Styles Tin/Lead Hot Solder Dip (Pin Style 1&2) Gold Plated Copper (Pin Style S&N)
Product Highlights
The MI-AIM AC input module interfaces directly with AC mains to provide line rectification, EMI filtering, transient protection, and inrush limiting. These front-end modules accept 115 Vac and provide 250 W of output power for any of Vicor's MI-x7x family of standard and junior size modules.
The MI-AIM meets CE102 conducted emissions requirements of MIL- STD-461D/E and the transient and spike requirements of MIL-STD-704A.
Produced in ISO 9001-registered facilities, the fully epoxy
encapsulated 2.28" x 2.4" x 0.5"
(57,9 x 61,0 x 12,7 mm) modules meet the environmental test requirements of MIL-STD-810.
MI - AIM
TMMilitary COTS Component Front-end Modules
16
Inputs: 115 Vac; 60/400 Hz Output power: 250 W Compatible with MI-x7x family modules
MIL-STD-461D/E EMI compliance MIL-STD-810 environments
MIL-STD-704A
input transient protection 95% efficiency
Operating temperature to 100°C Size: 2.28" x 2.4" x 0.5"
(57,9 x 61,0 x 12,7 mm)
Specifications
(At TBP = 25°C, unless otherwise specified)
PARAMETER MIN TYP MAX UNITS NOTES
Input Characteristics (per MIL-STD-704A)
Steady state input (V) 85 115 140 Vrms
(f) 47 60/400 440 Hz
Transient input (V) 80 Vrms 0.2 seconds
180 Vrms 5 seconds
(f) 480 Hz 5 seconds
Inrush current 40 A, peak 125 Vac
Conducted EMI CE102 per MIL-STD-461D/E 100-125 Vac; 60 Hz
Efficiency 95 % 115 Vac; 60/400 Hz
Spikes ±50 % Nominal line voltage, 50 µs
Output Characteristics
Power 250 W 100°C
Short circuit protection no damage 100-125 Vac
Ext. capacitance (C1) 1200 µF See connection diagram
Isolation
Input to output none Provided by converter
Input to baseplate 1500 Vrms
Environmental – MIL-STD-810
Altitude - method 500.2 40,000 feet Procedure 3
Humidity - method 507.2 86 / 240 % / hours Procedure 1, cycle 1
Acceleration - method 513.3 9 g's Procedure 2
Vibration - method 514.3 20 g's Procedure 1, category 6
Shock - method 516.3 40 g's Procedure 1
Reliability – MIL-HDBK-217F (MI-AIM-M1)
25°C Ground Benign: G.B. 4,277 1,000 hours
50°C Naval Sheltered: N.S. 770 1,000 hours
65°C Airborne Inhabited Cargo: A.I.C. 603 1,000 hours Mechanical Characteristics
Thermal resistance 0.14 °C/W Baseplate to sink, with thermal pad
Weight 3 (85) ounces (grams)
Features
Product Grade Specifications
*Test data available for review or download from vicorpower.com
Mechanical Drawing
AC In
MI-AIM
Gate Out Parallel Gate In +Out
-Out L2/N
N/C N/C L1
-Out -S Trim +S +Out +In
Gate In
Gate Out -In
MI-27x/J7x
Driver Load
F2
0.01 µF (Two 4700 pF ) Y-Rated Capacitors
0.01 µF Ceramic
0.01 µF Ceramic C out*
F1
* 1200µF Max. (See Vicor's Applications Manual, page 12-2, Selecting Capacitors for AIM Modules.) Fuse 1: 7A F03A type recommended.
Fuse 2: For MI-x7x-xx – Buss PC-Tron 2.5A (450V)
0.01 µF (Two 4700 pF ) Y-Rated Capacitors 0.47 µF
Connection Diagram
17
PARAMETER PRODUCT GRADE
I - Grade M- Grade
Part Number MI-AIM-I1 MI-AIM-M1
Storage temperature -55°C to +125°C -65°C to +125°C
Operating temperature (baseplate) -40°C to +100°C -55°C to +100°C Power cycling burn-in 12 hours, 25 cycles 96 hours, 200 cycles
Temperature cycled with power off 12 cycles 12 cycles
17°C per minute rate of change -65°C to +100°C -65°C to +100°C Test data supplied at these temperatures* -40°C, +80°C -55°C, +80°C
Warranty 2 years 2 years
Environmental compliance MIL-STD-810 MIL-STD-810
5 6 7 8 4 9
3
2 1
0.080 Dia (2) places Solder plate over copper alloy
0.040 (1,0) Dia (7) places Solder plate
over copper alloy
.01
Aluminum Base Product ID
this surface
Function L1
L2/N +Out Parallel
Gate Out –Out Pin #
1 2 3 4 5 6 7 8 9 FULL R
+0.030 (0,76) -0.000 (0)
(5,6) Min. (7,6) Min.
(44,4) Max.
2.40 2.28
0.12
0.50 1.90
0.65 (16,5) 0.49 (12,4) 0.30±.015 (7,6)±(0,38)
0.15 2.10 (53,4)
(33,0)
0.40 (10,2)
0.35± 0.015 (8,9)±(0,38) 1.40 (35,6) 1.00 (25,4) 0.70 (17,8)
NC NC
Gate In
MI-AIM
(57,9) 1.30
(3,8) 0.15
(3,8)
(48,3)
(3,0)
0.22
(12,7)
0.30
(61,0) 1.75
Mechanical Drawing
5 6 7 8 9 4
3 2 1
0.080 Dia (2) places Solder plate over copper alloy
0.040 (1,0) Dia (7) places Solder plate over copper alloy
0.01 Aluminum Base
Product ID this surface
Function +In
–In +Out NC –Sense –Out Pin #
1 2 3 4 5 6 7 8 9 FULL R
+0.030 (0,76) -0.000 (0) (5,6) Min.
(7,6) Min.
(44,4) Max.
2.40 2.28
0.12
0.50 1.90
0.65 (16,5) 0.49 (12,4) 0.30±0.015 (7,6)±(0,38)
0.15 2.10 (53,4)
1.30
0.40 (10,2)
0.35± 0.015 (8,9)±(0,38) 1.40 (35,6) 1.00 (25,4) 0.70 (17,8)
+Sense In –Sense In
+Sense MI-RAM
(57,9) (33,0)
(3,8)
0.15 (3,8)
(48,3)
(3,0)
0.22
(12,7)
0.30
(61,0) 1.75
PARAMETER MIN TYP MAX UNITS NOTES
Output noise and ripple 2.0 3.0 mV pp MI-200; 10% to 100% load 6.0 10.0 mV pp MI-J00; 10% to 100% load
Input voltage range 5Vdc 50 Vdc
Output voltage accuracy 99.5 100.5 % Of MI source converter
Full load current 10 A MI-RAM-I1 and MI-RAM-M1
20 A MI-RAM-I2 and MI-RAM-M2
DC voltage drop 0.34 0.38 10% to full load
Dissipation = (DC voltage drop x load current) + (Vin x 15 mA)
Isolation 250 Vrms Input/output to baseplate
Weight 3.0 (85) ounces (grams)
Input to the converter (10 V/cm)
Output from the RAM (2 mV/cm)
60 db 55 db 25 db 30 db 35 db 40 db 45 db 50 db
10 MHz 1 MHz 100 KHz 10 KHz 1 KHz 100 Hz 10 Hz
Frequency
Attenuation
Attenuation vs. Frequency (typical)
Product Highlights
The MI-RAM is designed for applications where extremely low noise outputs are required. When used with any Vicor MI-Series DC-DC converter, the MI-RAM reduces both line frequency related ripple and switching noise to less than 10 mV p-p, DC to 20 MHz.
The combination of the MI-RAM with an MI converter provides the output noise performance of a linear supply at a power density in excess of 15 W/in
3.
All of the features of the MI-Series converter remain available while using the MI-RAM, including output voltage trimming, OVP and OTP (MI-200 only), current limiting, remote sense, and output inhibit.
All units are manufactured in ISO 9001-registered facilities. Full epoxy encapsulation in a low profile package enables the MI-RAM to meet MIL-STD-810 environmental testing requirements.
MI - RAM
TMMilitary COTS Ripple Attenuator Modules
18
Reduces output PARD to <10 mV pp Full attenuation up to 20 A load Compatible with all MI-Series units from 5 to 50 Vdc output
No adjustments required
93%-99% efficiency Converter sense, trim, OV and OC retained MIL-STD-810 environments Size: 2.28" x 2.4" x 0.5"
(57,9 x 61,0 x 12,7 mm)
Specifications
(At TBP = 25°C, unless otherwise specified)
Product Grade Specifications Features
*Test data available for review or download from vicorpower.com
PARAMETER PRODUCT GRADE
I - Grade M- Grade
Storage temperature -55°C to +125°C -65°C to +125°C
Operating temperature (baseplate) -40°C to +100°C -55°C to +100°C Power cycling burn-in 12 hours, 25 cycles 96 hours, 200 cycles
Temperature cycled with power off 12 cycles 12 cycles
17°C per minute rate of change -65°C to +100°C -65°C to +100°C Test data supplied at these temperatures* -40°C, +80°C -55°C, +80°C
Warranty 2 years 2 years
Environmental compliance MIL-STD-810 MIL-STD-810