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Technical Translation (National Research Council of Canada), 1961
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Kollmar, A.
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Rad1ant heat1ng systems have several des1rab1e
features and have been 1n use for many years. Th1s
paper g1ves a cr1t1ca1 appra1sa1 of d1fferent methods of des1gn1ng a rad1ant heat1ng 1nsta11at10n and d1s-cusses some of the pract1ca1 problems wh1ch ar1se. It makes a s1gn1f1cant contr1but10n to th1s f1e1d of heat1ng technology, and has been translated 1nto
Eng11sh so that the mater1a1 w111 be more access1b1e. Most of the trans1at10n has been left 1n the l1tera1 Eng11sh equ1va1ent of the Germani but where th1s caused amb1gu1t1es the Eng11sh sentences have been rephrased.
The D1v1s10n 1s 1ndebted to Mr. D.A. S1nc1a1r of the Trans1at10ns Sect10n of the Nat10na1 Research Counc11 for prepar1ng th1s trans1at10n.
Ottawa,
January 1961
R.F. Legget, D1rector
Technlcal Translatlon 930
Tltle: Thermal emlsslon of flat heatlng surfaces and cel1lng
heatlng panels wlth cyllndrlcal heat sources
(WArmeabgabe von PlattenhelzflAchen und Helzdecken m1t zyllndr1schen wArmequellen)
Author: A. Kollmar
Reference: Gesundhe1ts-Ingen1eur, 80 (8): 225-235, 1959
Many klnds of flat heatlng surfaces, where the heat ls supplled
through internally sltuated pipes, are known in technology. They
are classlfled accordlng to whether the surface ln question ls thlck or thin and whether they are vertlcally or horizontally disposed relative to the heat duct. Most familiar in the flrst case ls the flnned pipe wlth round or quadrangular lamellae. The second type lncludes for example, cooklng plates with embedded electric heating cables (oven pipes, etc.). A larger field of application is found ln space heating with radiant heating plates and ceilings. Radlant heating plates are wide strips of sheet metal suspended below the
room ceiling and resting on heating pipes. The sheet metal is
joined to the pipes at the longitudinal axis by laminated or beaded
unions. In order to suppress the undesirable emission of heat on
the upper side of the plate an lnsulating layer of, for example,
glass bats ls applied here. The heat emisslon is thus predominantly by radiation. The theoretical calculatlon of the thermal emisslon from a radiant heatlng plate was successfully carried out on the basls of the thermal conduction ln the fin(l).
The heat transfer process within a heated cel1ing, wall or floor Can be represented in simplified form by a flat plate heated from a cylindrlcal heat source, assuming a temperature field that
ls constant in tlme. The storage of heat ls therefore not taken
into account. However, in road heating (snow melting installations) and floor heating systems lald directly on the ground, this heat retentlon in the dlrectlon of the ground interior can no longer be
left out of account. The opposite heat flow effect is found in the
artlflclal lce rink. In the latter case, if the ground is damp, a change ln the state of aggregation (freezing of the ground) ls added to the penetration of cold into the lnterlor of the ground, which is regarded as a body inflnltely extended in one directlon. Grlgull(2) has glven the theoretical principles of calculatlon
which, together with the following theory of temperature distribu-tion have made possible a practical method of calculating snow
melting installations(3) and artificial ice rinks(4). The
calcula-tion of エィセ heat emission from finned heating surfaces has been confined, in the known text books on heat エイ。ョウヲ・セ more or less to fins with rectangular or triangular cross-section (and also fins of very small material requirement according to E. Schmidt) and to
the round finned pipe. In the following section the well-known
rOd theory will be briefly reviewed. Raised Projection or Fin on a Plane
In the plane A, on which the raised fin (Fig. 1) is resting, let there be a uniform temperature t H and let the ambient tempera-ture be t L• The boundary surfaces .of the rod or fin are the heat-emitting ar6as F
O• In Fig. 1, if the thickness of the fin is very
small, e.g. in a convector or on a finned pipe, the frontal emission (plane 1) can be disregarded, i.e., q1
=
0 for x=
h. The sameholds also for the infinitely extended rod (h セ 00), since here the
excess temperature t becomes zero (for simplicity let the ambient
temperature be zero). In the fin represented in Fig. 2a, q
=
0 forx
=
h/2, because the temperature gradient between the pipes insidethe monolithic building material is zero at h/2. Only the last
two cases are mathematical boundary value requirements.
The differential equation for the temperature distribution in the rod and in the fin (Fig. 1) is, of course,
(1)
where m
]セ
with the heat transfer coefficient a assumed to beconstant in all directions, F
=
aL is the cross-section of the rod through which the heat passes at the foot of the raised projectionm
=
セI
2a (ahaL+ L) •For a thin-walled fin or lamella, neglecting the small thick-ness a in the perimeter U,
m
=J
2aA.a'
i.e., independent of the length L. If a piece of length L
=
I cut out from a thicker, but sufficiently long fin, so that on both sides in the longitudinal axis of the rib there is practically no tempera-ture effect, then the heat-emitting perimeter U=
2L and the m-valuecorrespond to that of the thin-walled fin. The heat output of the rib of 1 m length without frontal heat emission is then, of course
or
= 2 (t _ t ) tanh (mh) [kcal
l
qRi a H L m mh
J .
( 5)With frontal heat emission and the heat transfer coefficient aSn of this surface the equation becomes
a
*a
+ tanh(mh){ォセセjLャ
1 + Sn tanh(mh)J
rnA. or a Sn + tanh(mh) mA. a. m + Snx
{ォセセij
.
tanh (mh)The literature also contains the equations for the temperature variation and the end fin temperature. The mean fin temperature t m can be determined easily by equating the above expressions with the thermal emission of the fin surface given by qRi = nFO(tm - t L). It can also be obtained from integration of the equation for the
tem-perature variation. For the fin Without heat emission we have
(8)
Rectangular Fin on a CIlinder in the Longitudinal Axis of the Latter
In the case of the fin of Fig. 2a and the plates of Fig. 2b to
d, the heat-generating surface is not flat but cylindrical. The
inner wall temperature of the heating pipe or the hot water tempera-ture セG is assumed constant (in view of the high numerical value of ai' the internal heat transfer resistance I/ni can be neglected
in the practical calculation). The stationary temperature field
thus depends on two coordinates. The two-dimensional potential theory to be applied in this case could now be carried over by the method of conformal mapping to the one-dimensional temperature dis-tribution of equation (1). Fig. 28: Fig. 2b: Fig. zc and d: (9) (10) (11)
The heat output of the pipe of 1 m length is obtained from
With the m-values of equation (10) and (11), 4a is to be re-placed in equation (12) by 2(a + x) and 2(X b + xc), respectively. For the plate of Fig. 2c and d we get, by subst1tution of the
2
m-valueand the numerical value of n , the equation
(13) The overall heat exchange coefficients xb and Xc are given by
(14)
or with c1 and the subscripts c, as the case may be. For the plate of Fig. 2b, Xc should be replaced in the above equation by ac. The x-values should be substituted when the plate thickness exceeds the
pipe diameter. Depending on the derivation, they apply to the upper or lower edge of the pipe (not to the middle of the pipe as stated erroneously in reference 5).
The specific heat output referred to 1 m2 upper (b) and lower (c) surface is obtained from
q _ qRo- } l (for equation 9) or q
=
qb + セ=
qRoh (for equation 10 and 11){Zセセャス
Now, since qb
=
x b セ Xc (15a,b) (16a) or (16b) and hence (16C,d)Equations 16 also hold for the distribution of the thermal emission qRo'
The mean surface temperatures t b and t c are obtainable from (17a) or
(for Fig. 2b again replace Xc by a c) or directly from
(17b)
X
t b
=
tL + (tH - tL) b (18a)[degr] • (18b)
Putting セ for the hyperbolic function divided by its argument, equation (18b) becomes
(Where the room air temperature differs above and below, see refer-ence 3, p.382, equ.(28l».
For Fig. 2b in equation (18b) Xc
=
a c=
1. ac acNO\'l
(17C,d) From equations (17) or (18) it follows also that
tb - t L = OCr"b__
tc - tL OCb'"c
The infinite fin without thermal emission to the side (Fig. 3)
will now be considered as a special case. This would be possible
the arrangement of a row of pipes side by side, as in Fig. 4. The thermal emission to the environment then takes place only at the upper flat surface.
According to Fig. 3, for L
=
1 m, we haveor
{セセ}
(19a)(19b) By solving the two equations for the temperature differences, and adding the equations, we get
(20)
If an identical f1n is also present on the opposite side, then or, for different fin heights
(21)
where x'c is used by analogy with x'b' (The calculation can also be
carried out according to equations (11) and (12) with h/2
=
d/2.) For differing air temperatures t L and t A over and under the fin of Fig. 4, respectively,Another special case is the single fin according to Fig. 5,
which emits heat in all directions. According to reference 5, heat
conduction in the fin is q = aoセ、O、 • dt/dx. A thin fin is
as-sumed where the frontal emission and the f1n thickness can be
neg-lected in the heat exchanging per1meter. Then q = 2adtxdx' The
m-value is therefore found from the equat10n
.
Iセ[1]
and the heat em1ss1on as
(24) Tak1ng 1nto account the th1ckness 6, w1th slmultaneous em1ss1on of heat from the frontal surface, then
and
m =
.I4a.
(d +15) {セ}r
An2t5d m{,25 }
(26)
where uSn 1s aga1n the heat transfer coeff1c1ent of the frontal sur-face. It must be real1zed, of course, that these equat10ns proceed from mathemat1cal der1vat1ons thnt have been slmpl1f1ed w1th1n per-miss1ble 11m1ts. The curved lines of heat flow and the orthogonal 1sotherms or1g1nat1ng from the p1pe have been rect111nearly trans-formed. The heat furn1shed by all flow channels 1s thereby reta1ned. The effects of th1s d1m1n1sh with 1ncreas1ng f1n dimens1ons.
Through the temperature d1str1but1on these effects also sUbsta.nt1ally affect the heat tra.nsfer coeff1c1ents wh1ch, however, can scarcely be calculated accurately.
Example of F1g. 2: Let the d1ameter of the heating p1pe be
d
=
0.02 m. Let the p1pe 1nterval be h=
0.30 m. The mean heat1ngtemperature 1s assumed to be t
H
=
50°C and the a1r temperature t L=
20°C. Let the p1pe be embedded in concrete with a heat con-ducti vi ty coefficient A= 1 kcal/mh degrees. The upper and lower heat transfer coeff1cients are put equal and given the valueu
=
6 kcal/m2h degrees. Furthermore in Fig. 2b let b=
0.04 m Fig. 2c let b = 0.04 m, c = 0.03 m Fig. 2d let b 1 = c1 = 0.04 m, b2=
0.05 with A=
0.8 kcal/mh degree b3 = 0.02 m with A= 0.05 and c2 = 0.01 wlth A=
0.7.Let the pipe diameter d
=
2 em,6 = 1 mm. Let the thermal
The results of the calculations according to the equations of this section are contained in Table I. It is clea!' from this that the specific heat output of the pipe qRo (for constant pipe interval) and the specific heat outputs of the surfaces decrease with
increas-ing embeddincreas-ing depth of the pipes. The effects of differing heat
conduction resistances are also clearly eVident. If the thermal
emission decreases on one side owing to a greater resistance to heat
conduction, then it increases somewhat on the other side. Good
thermal insulation upwards probably reduces the total thennal emis-sion but not that of the lower side (ceiling heating), if the heating pipes are brought as close as possible to the ceiling surface.
An Example for Fig. 3 and 4. Respective.lX: Let d = 0.02 rn, hb
=
he = 0.04, セ=
1 kcal/rnh degrees (concrete), a=
6 kcal/rn2h degrees, t H=
50°C and t L=
20°C.Thus according to equation (20), qRo = 7.2 kcal/h and q
=
qRo/0.02'= 360 kcal/m2h and 180 kcal/m2hon the respective sides of the two surfaces. (For an equal number of unclad pipes it would be necessary to attain 11.3 kcal/mh and 565 kcal/m2h, respectively.) If deposits are found between the pipes the thermal emission is re-duced by approximately 2/n, i.e., to the above value.
If we assume in place of the pipe a rectangular duct of the same thickness, the thermal emission becomes q
=
306 kcal/m2h.This illustrates the improvement of heat transfer due to the
cylin-drical shape. It becomes effective, however, only if the thermal
conduction resistance in equation (20) is significant when added to the film heat transfer resistance. (The heat conduction resist-ance in the covering of the pipe is about 1/5 as great as in the
case of plane surfaces on both sides.) With metallic materials
having high thermal conduction coefficients very high heat transfer
coefficients, such as those of steam or hot water, are needed. For
transferring heat to the air this metallic plate surface is not really suitable.
An Example According to Fig. 5: the height h
=
5 em and the thicknessconduction coefficient of the sheet steel fin be セ
=
50 kC8l/mh degrees. The hot water temperature is assumed to be tH=
80°C and the air temperature t L=
20°C. Let the heat transfer coefficient be n=
10 kcal/m2h degrees. From equation (23) we thus obtain anm-value of 9 and from equation (24) the heat emission of the fin is found to be QRi
=
1.12 kcal/h. With a fin thickness of 1 cm where n Sn is again 10 kcal/m2h degrees, taking the frontal heat emission into account, m = 3.5 (according to equation (25» and QRi
=
1.9 kcal/h (according to equation (26», i.e., not much more than for the fin only 1 mm thick. By erecting three fins of 1 mm thiclmess on a pipe 1 cm long we obtain almost twice the heat emission for the fin1 cm thick.
Special Engineering Prohlems
In the practical design of heated ceilings according to Fig. 2d the ヲッャャッ|セゥョァ questions of an economic nature arise:
1. Does the thermal emission of the heating pipe, qRo' increase
continuously with increasing pipe interval h? If not, is there a
maximum after which output decreases or remains constant?
2. How large must the pipe interval h be in order to secure
the maximum heat output qRO for a given pipe diameter d? Or,
con.versely, what is the minimum pipe diameter for a given pipe interval?
3. Is there a most favourable ratio of pipe interval to pipe
diameter (h/d)? This question follows from question 2.
For the simple fin (With frontal heat emission) according to Fig. 1, Eckert indicated(6) that the limit for a favourable applica-tion of the fin is reached when the heat transfer resistance l/n is equal to the heat conduction resistance of a flat wall of half the thickness of the fin. The equation therefore reads l/n
=
。ORセNThe result follows from differentiation of equation (7) with respect
to h, with the maximum at dq/dh
=
O. For the cases of Fig. 2, onthe other hand, there is no frontal heat emission since this re-quirement constituted a boundary condition of the differential equation.
The facts requ1red 1n order to answer the above quest10ns can be der1ved, after some cons1derat10n, d1rectly from ・セカ。エQPョウ (II),
(12) and (10). The shape of the hyperbo11c tangent curve or 1ts
table of numer1cal values(7} shows that the value of mh/2 tends
towards un1ty. The thermal em1ss1on of the heat1ng p1pe 1ncreases
cont1nuously accord1ng to equat10n (12) w1th 1ncreas1ng h, but at mh/2 > PセQT there 1s no further substant1al 1mprovement. Hence the max1mum thermal emiss10n of the heat1ng p1pe 1s attained for prac-t1cal purposes at mh/2
=
n, 1.e., for a tanh value of 0.996.Accordingly, w1th equat10n (II) we ohta1n
(27)
2n
and hence h =
cr m
It 1s also ev1dent that the greater m 1s, the smaller does the
p1pe 1nterval her become. The m-value 1s determined essentially by
the thermal conduct1v1ty and also by the p1pe d1mens1on. W1th poor
thermal conduct1v1ty a predeterm1ned heat output can only be atta1n-ed by ratta1n-educ1ng the p1pe 1nterval or greatly increas1ng the p1pe
d1ameter.
FOr the f1n of F1g. 1 Eckert(6} has calculated the max1mum
thermal em1ss10n of the f1n heat1ng surface for a m1n1mum expend1ture
of mater1al. By d1fferent1at1ng equat10n (4) w1th respect to a,
where ah/a = セO。L and セ can be assumed constant, he obta1ned from
dq/da
=
0 the follow1ng result, wh1ch can be sOlved numer1cally orgraph1cally:
セ
ィセ As
=
1.419.As prev10usly shown, the numerical result 1s not a r1g1d value. Therefore, 1f we put 1.419"".[2, then h=Jiil. For the heated
ce111ng accord1ng to F1g. 2d, 1f we subst1tute the m-value accord1ng to equat10n (II) and put h/2 instead of h, we then obta1n the
already determined equation (27), taking into account the additional factor 2/n2 in the m-value (if;2/J2/n2
=
n).Parodi(8) has reproduced Eckert's solution with Kalous'
m-value. His suggestion from this that the output per fin does not
decrease, but remains almost constant, conforms with the present
work. Contrary to his opinion, however, the output per m2 area
beyond the critical length becomes smaller even in the fin with
lateral thermal emission only (Fig. 6). (Eckert also derived his
equation from this one, i.e., equation (4).) According to
equation (15a,b) the specific heat output q in kcal/m2h decreases
continuously with increasing pipe interval h and constant thermal
emission qRo or qRi as the case may be. The highest specific heat
output 1s obtained with a heated ceiling as in Fig. 4. It decreases
continuously with increasing pipe interval. Beyond the critical
point the curve merely becomes flatter and reaches zero only at infinity.
In all エdセウ・ considerations the heat transfer cOefficients were
assumed to be constant. Actually, however, they decrease as the
value of h increases, because the mean surface temperature also
de-creases. The q-values therefore decrease still more and the qRo
values do not quite reach the theoretical level at a given pipe
interval. Furthermore, for radiant ceiling heating the economic
maximum of thermal emission by the heating pipe (except in the case
of boundary heat) is not of decisive importance. In radiant ceiling
heating the ceiling dimensions are given, i.e., they are entirely
independent of the pipe intervals. Hence, e;wept for the heating
pipe there is no additional consumption of but LdLrig material, as in
the case of the metal finned pipe. The heated ceiling area required,
and hence the pipe intervals, are fully determined by the
calcula-tion of heat consumpcalcula-tion. In certain instances, if the whole ceiling
area is not involved in supplying the heat requirement and meeting the phySiologically admissible ceiling temperature, larger pipe
intervals may be chosen. One must realize, however, that great
variations in the pipe intervals from room to room cause different heat storage and hence different heatins-up times, and this fact
may work to the detriment of the heating system. It has hp8n demon-strated qui te frequently, also that the heated par- t of the ceiling is preferably placed in the front half of the space, both for
tech-nical and physiological reasons. However, on account of the
tem-perature stresses in the ceiling plaster, if the copper pipes are embedded in it, excessively steep transitions from the heated area of the ceiling containing the pipes are to be avoided. It is 。、セ
visable to employ larger pipe intervals for the last few pipes
towards the inside of the room. With smooth gypsum plaster (not
without the addition of white lime as a softener) over lime mortar plaster, it is advisable to impress coarse sackcloth into the smooth
plaster. At the ceiling perimeter, of course, the ceiling has to
be cut. The economic advantages of larger pipe intervals, and
hence lesser pipe consumption, are more evident in the field of floor heating.
Now, to answer question 2, it is necessary only to solve equation (27) for hand d, accordingly
(28) and
(29)
as well as the ratio in question 3
(30) For practical purposes what has already been said also holds
here. This can easily be proved mathematically from the example
for Fig. 2d. According to Table I, m
=
7.84, and according toequation (27) therefore h
=
2 • 3.14/7.84=
0.80 m. In equations(12) and (13) tanh (mh/2)
=
1 according to the assumptions made. With x b=
1.5 and Xc=
4.55 as well as A=
1 we get qRo=
46.2 kcal/ mh, q=
58 kcal/m2h, qb=
14 kcal/m2h and qc=
44 kcal/m2h (fromto be t b
=
22.5°C and t c=
27.2°C. The pipe diameter in theexample mentioned is d = 0.02 m and the heat transfer coefficient a = 6 kcal/m2h degrees. It is eVident, bhe r-ef'or-e that the thermal
emission qc of the ceiling is too small for practice. If we took a
pipe interval 。」」ッイョゥョセ to the example h
=
0.3 m, then a pipe dia-meter of 2.8 mm according to equation (29) would suffice for theaforementioned heat outputs. Since this diameter would lead to
a high pressure loss, let us assume a copper pipe of 12 mm diameter.
For this we obtain h = 0.62 m. The short calculation confirms the
indication, often expressed already, that it is favourable to design ceiling heating with relatively small pipe diameters, embedding the pipes iri the ceiling plaster. If applicable, the plaster ceiling
should be insulated from the supporting ceiling with a layer of
thermal insulation (reed bats or similar insulating bats or plates). Through the smaller embedding depth necessary a good thermal emission q is attained underneath the heating pipes towards the ceiling
surface, as well as reduced thermal inertia due to the insulation and hence faster heating up of the heat-emitting ceiling surface. For not too small pipe intervals, also, there is a still favourable
specific heat output of the heating pipe qRo (in kcal/mh). In
this Case the pressure loss with 3/8 inch copper pipe is no greater
than with 1/2 inch steel pipe. The smaller water content of the
installation at constant hot water temperature permits a smaller temperature drop, which in turn has a favourable effect on the thermal emission.
Comparison with the Rydberg-Huber Method of Calculation
The Rydberg-Huber method of calculation(9) for radiant heating ceilings according to Fig. 2 was derived from the two-dimensional potential theory by applying the Laplace differential equation. A comparison with the method of 」。ャ」オャセエゥッョ presented here on the basis of experimental results from two concrete heating slabs with heating pipes at intervals of 10 to 40 cm showed practically
identi-cal numeriidenti-cal values·for the surface temperatures and hence also for
(wi th G
agreement with the fin theory may also be expected. Huber equation for the thermal emission is
A
= x + x )
b c
and for the mean ceiling surface temperature
The
Bydberg-en)
(32)
or, by changing the indices accordinglyI for the sur-race temperature
t b• Equations (15) to (17) also continue to hold. Neglecting the usually small numerical value of (Sl + $2) in equation (31),
h and for
n
=
da (the pipe interval ゥセ thus given as circumference with the pipe diameter da) equation (31) is transformed into
(33)
Thus the mean ceiling surface temperature becomes
(34)
and by changing the indices, also suitable for the surface tempera-ture t b• However, equation (33) is just the pipe heat penetration equation extending from the internal pipe wall outward, neglecting l/(o.idi) and with the external heat transfer coefficient
a.'
=
(xb + xc). At the perimeter of the pipe, under the influence of differing thermal conduction and convection resistances, somewhat different wall temperatures occur in the !y and x directions, whichthe value of (Sl + S2) takes into account. (The higher the
resist-ance the higher the temperature and vice versa.) As radiant
heating ceilings are generally designed in practice (with respect to embedment depth, thermal conductvity and pipe intervals), these
The and (36)
temperature differences at the pipe perimeter can generally be left out of account without causing any serious error.
The heat-emitting surface increases steadily according to
equation. (33), ,jus t as in the case of the fin, with increasing pipe
interval h
=
nda• Question 1 of the preceding section should beraised here, therefore, in order to determine whether the heat
emission of the heating pipe behaves in the same way with increasing pipe interval h in accordance with equation (33) as in the case of of equations (12) and (13). We can achieve our purpose even without differentiation if we consider the denominator of equation (33)
somewhat more closely. c , A. and r i are assumed to be conscant and then the denominator becomes the sum of a logarithmic curve ann a hyperbola. The term l/(ct'ra ) becomes steadily smaller with increas-ing r a and the logarithmic term gets steadily bigger. The point of intersection of the two curves is the value beyond which the in-creasing logarithmic term begins to determine the heat emission,
i.e., from here on the heat emission gets continuously smaller. By
equating both equations we get
In Ya,
1 Yi 1 ",' Ya
MMLセG = ---- Or - -= I n
-(\; YtJ A. YtJ A. Yi
where l/ra is an equilateral hyperbola. The graphical solution of the equation gives
A. 211A.
Ya= -,- or her= - - - - [m] (as)
(J< "b+"0 u
or also h cr
=
ュRセ、G
In equation (31), thereforeセョ
G=
ィセイN
ratio of critical intervals according to equations (27)
h
i s hcr(fin) - mn 2d.cr(Ryd) _ 2
For the numerical values of the example associated with Fig. 2d h cr
=
2n 1/6.05=
1.04, but according to equation (28) h=
0.80 m. In Order to obtain the same h-value it would be necessary to use the value 4.1 instead of 3.14 in equation (27), which would cor-respond to a tanh value of 0.9995. In this connection, theindications of equation (27) can be referred to. Over the critical length of hcr = 1.04 the thermal emission qRo according to the fin theory remains constant or even continues to increase slightly,
whereas in the Rydberg-Huber equation the thermal, emission decreases again from that point on. This could only be correct if the heating pipe in the ceiling shows a greater coverage with respect to the two heat-emitting surfaces than is shown by the critical radius r a according to equation (36). The consequence is then a small ceiling heat emission. Fig. 6 shows the thermal emission curves q find qRo according to the two methods of calculation for Fig. 2d with the
dimensions and physical values of the given example. It is evident
from Fig. 6, for the usual pipe intervals of ceiling and floor
heating systems, that both methods of calculation are suitable. In
the overall behaviour, however, only the fin theory is theoretically applicable for the エセセ・ウ of design used in practice. It demands no physical assumptions whatsoever beyond those of other methods.
Moreover the fin theory is the simplest for practical calculation purposes (in this connection see 01 data sheets 58 and 59).
Boundary Heat Emission
So far we have considered of a larger heat-emitting area boundaries are not noticeable.
the heating plate or ceiling as part in which the effects of the ceiling
Bradtke(lO) was the first to attack the problem of boundary heat emission because he believed that
therein lay the discrepancy between his low heat emissions, cal-culated with small heat transfer coefficients, and the generally
higher heat emissions customarily found in practice. For the usual
radiant heating ceiling dimensions, however, the boundary heat emission does not generally attain the order of magnitude assumed by him.
In the literature the value employed for the boundary heat has been kept low and has not been increased even for more appropriate cases. The イセ。ウッョ for this is the fact that in the theoretical determination certain assumptions have to be made which often may not correspond to the practical conditions.
Even the direction of air circulation affects the boundary heat
emission. Two different situations arise, depending on whether
heated air from the heated ceiling surface flows dovm the boundaries
or cooler air flows towards them. In the former case the boundaries
receive additional heat convectlvely so that their heat emission is
increased. Part of the heat, however, penetrates into the ceiling
and increases the heat storage. If cooler air flows to the
boundaries, on the other hand, the specific boundary heat em'-ss1on
increases. These influences are hard to estimate on account of the
difficulty of determining the heat transfer coefficients and flow
processes theoretically. It is known from measurements that for
narrow ceiling heating areas there is a certain improvement of the heat emission over and above the boundary emission.
If the problem of boundary heat emission is gone into rather thoroughly here, it is because Parod1(S) has recently broached it and also because a special method of calculation is given in the
techn1call1terature(ll). Let a be the length of the radiator in
the pipe direction, which is bounded by the width of the room, and let b be the radiator width, characterized by a pipe interval h. This quantity is genprally arbitrary unless the entire room has to be covered, but even then the radiator can often be accommodated by increasing the specific heat emission qn (kcal!m2h) of the ceiling. Thus the quantity a is measured from the outside pipe bend (at pipe centre) and b from centre to centre of the first and last pipe laps.
If the boundary heat be considered an enlargement of the heating
area, in the form F = (a + b) (b + h) with pipe interval h taken
account of, then Fig. 7a applies. Let the heat requirement be Q and
let qD be the specific heat emission of the heating surface without
boundaries. This gives F = Q/qn = abe Owing to the influence of
the boundary heat this yields the required radiator dimension bl , as
JL-(a+h)h
b'= Nセ ... _ - [m]
a+h
if a is to remain constant. In design, therefore, the radiator
width b that wou Ld be obtained from the area a • b , can b.- reduced because of the supplementary boundary heat gain to the dimension b'. Indirectly, therefore, a greater specific heat emission of the
area F' = ab' is obtained. It is given by
The number of pipe laps n is obtained from bl
=
(n - l)h. Accordingto Fig. 7a the boundary heat is
Q =(a+b'+h)hqn {セ」ャMャ。ャ}N
b(lI.lllldl\.v'( (;:59 )
Now let us represent the boundary heat qE' as in the literature in U
the form Q
=
F(qD + qE)=
F(qD + qRo F)' where, 8.S before, the heatemission of the individual pipe in the radiator (referred to the ceiling heat emission) is also assumed for the end pipe.
According to Fig. 7b, F :; ab and the perimeter U
=
2(a + b).Further, the heat emission is qRo
=
qDh. Thus we obtain2 __-a h b'=3n [Ill]
a+h
and qI from equation (38).
For Fig. 7b the boundary heat is found to be
Q =(a+b')hqn
[kcal].
b••nd"ry h (41)
The radiator width from equation (40) is somewhat greater than
that from equation (37) because, 8S Fig. 7b shows, the four COrners
are not taken into account.
However, the heat emission of the end pipe should not be
treated as for the individual pipe in the radiator; but the maximum
heat emission qRo for the pipe interval h セ 00 should be used, i.e.,
with tanh x
=
1, in accord Hith treatments made in the previoussection.
AccordinlZ to the Rydberg-HUber calculation method the highest
pipe interval. Bevond this. according to their theory, the heat
emission qRo セ 0, if h セ 00. In reality, however, qRo does not
cr decrease, but remains practically constant.
The general method or calculating ceiling heating and also the special method for boundary heat emission according to the
literature(3) is thus correct 1n theoretical assumption, but is
based on Kalous' m-value, which according to the literature(5) should
now be corrected. Furthermore, the boundary heat emission of the
end pipe was cut off at the temperature of the down-flowing air, since then the edge of the heating area is itself heated convective-ly. Some of this heat is of course returned to the room by
radiation.
We shall now discuss the method of calculating the boundary h eat described in the thirteenth edition of Rietscbel (11).
In the previous presentation·, using equation 9.35a(11) and Fig. 8 with the notation given there, we obtain
JL_(a+6.5 h) (h+LIb)
b' = qD [m]
a+0,5h
and q' again from equation (38).
The boundary heat (Fig. 8) becomes
(42)
(4.3)
with the added quantity Ab to be taken from Fig. 9.10(11).
The hatched strips in Fig •. 8 result from the extension of the kbhb
pipe bends on both sldes. We have Ab
=
セ-
h, where kb and hbrefer to the boundary strlps and h
b is set equal to 1 m. k and h
hold for the radiator area. The heat penetration coefficient k of the heated cel1ing is obtalned from equatlons (15a) and (33a) as
•
The changing of only one of dimenslons a and b of the radiatorls mathematically easier and more favourable for draughting purposes.
k := kR/h. Since here b
=
nh for the radiator width, then at both the end pipe the boundary heat for h/2, referred to qD is aLr-e adyimplied. Accordingly, the boundary heat influence of An end pipe
hb h + lib
extends over "2
=
2 •Thus the value of lib is a.lready referred to the heat emission
of pipe radiator qD. When referred to the end pipe alone
hb ' = (h + 1) (in m) was assumed. In the calculated example
accord-ing to Fig. 9.14 in "Rietschelll the value of lib is 8.5 em and hence
hb
=
h + b=
0.3 + 0.085=
0.385 m.The critical pipe interval her (now denoted by h b') for the maximum output according to the Rydberg-Huber method on which the
calculation 1s based, is computed from equation (36) as hb '
=
1.24 m.Actually, however, the maximum output is already reached according to equation (28) at h
b ' セ 0.91 m and according to equation (13) is
constant at qRo
=
58 kcal/mh. According to equation (33)(Rydberg-Huber) qRo = 64.5 kcal/mh. It is thus about ten pereent higher,
but decreases with hb' < 1.24 m. Hence, as long as hb ' Z 1 + h
(in m) the calculation of the boundary heat by the Rydberg-Huber
equation is approximately correct. This will be the case for most
radiant heating ceilings. However, if hb ' セ 1 + h, then a smaller
boundar-y heat is obtained. As already mentioned, however , the
theoretical calculation of the boundary also depends on factors which
cannot be taken into account accurately. For example, for the
boundary strips we should expect a Lower- a value (in セ and xc).
Nor is the effect of the pipe bend considered with sufficient accuracy.
The hb value, calculated from the critical pipe interval (not,
as according to reference 11, estimated at 1 m), is found from
(44)
(Owing to the quotient the heat distribution of the pipe goes
equation (44), in the numerator and denominator, equation (33) for the pipe heat emission (Rydberg-Huber), where in qR referred to the
h 0
pipe interval h of the ceiling da
=
n
and 1n qRo referred to theher 2 X
boundary heat propagation hb' da = """"ii""""
= ')(
+ ')( - (according tob c
equation (36», then
For the exact calculation we substitute this h
=
(h + セ「I value in equations (42) and (43).The same procedure applied to the fin theory in equations (11), (12) and (27) leads to
(46)
(47) em]
If the representation of equation (42) is retained, but is computed by equation (46), then
JL-(a+0,5h) h
qD TョセG
m!!-I
b'= \ 2
a+0,5h
(38)
The boundary heat (Fig. 8), referred to the heating area of the ceiling, is calculated from
Q [( 05h) h +0,5b'h] [kchal].
= qD a+ . (h)
ィャUBセ。イQ
ィLLセュR (48)
In order to test these equations their limiting cases should
be considered. These are illustrated in Fig. 9. For example, if
a
=
h this leads to a serpentine train of pipes (Fig. 9B) and for b=
h a hairpin form (9C). For b = 0 the form of the pipe isper-pendicular (Fig. 9D). The heat emission of the hairpin form is
Q
=
a(qRO + qRo ) in kcal/h. If this form is unbent and stretched,to
imagine the bend of the pipe to be extended above and pipe from qRo
cr In Fig. lOa this would be on the line 1-2 on both sioes.
then for the straight pipe we get Q = 2aqR • (The slight added
°b
length from the curved section was not taken into account.) By
equating we get qRo = qRo which is not true, however, even though
b h
both equations, in themselves, are correct. In the previous equa-tions, therefore, putting b = 0, the heat emission of the pipe qR
°h and the pipe interval h (as an independent allowance) must vanish. From this it becomes clear that the effect of the pipe bend is not to be related to the pipe interval h, but to hb, as in the case of
the boundary pipe. Fig. 10 illustrates this behaviour. It shows
the idealized thermal flux and temperature lines about the pipe bend and around the pipe cross-section perpendicular to the plane of the figure.
The extension of the pipe bend undertaken in Rietschel-Raiss(ll) as an addition to the width of the radiator (a + 0.5h) now becomes referred to the critical pipe interval hb of the fin theory.
From Fig. lOb and d it is evident that for the straight end pipe, with infinite pipe interval, the heat flux lines, when seen either from the upper or lower heat emitting surfaces, appear only
as straight lines (Fig. lOb). In the cross-section these heat
flux lines are upward and downward curving hyperbolas and the
iso-therms are ellipses (Fig. 10d). The behaviour on the circular
be.nds of the radiator is illustrated in Fie. lOa and c. Only by rotating the section line w with hw until hw
=
her is the maximum heat emission qRoc r obtained, even when guing beyond her. Compared with the free circular bend, エィセイ・ヲッイ・L there occurs a certain
lateral reduction in the heat emission of the qRo •
h
(One must below. )
From boundary cOnsiderations (with linear heat flow lines) we obtain a thermal emission of the free and extended pipe bend of TT
2 hqRo ,and if pipe bends are adjacent to pipe bends, we obtain
-hqBO • The result for the glven case, where there ls an interval c r
of 2h from one plpe bend centre to the next, must 11e somewhere between these t wo values. If we plot the glven h-values from h/2
n
to h cr agalnst the extended plpe bend 2 h, taklng lnto account the lnternal surface of the plpe bend (as a dlfference, on account of the radlator length a to the end of the pipe hend between the ex-tended plpe bend 。セ、 curved one), and then put the resultlng area
1 n h2 h2
F = hcrh(-2 + -) - --4 4
=
hc r 'h' we obtaln hi=
1 ?8h - ----.- 4h The c r•latter expresslon can be neglected because lt ls small.
Wlth (n - 1) bends ln the radlator, (n - 1) 1.28h
=
1.28bbecomes the length of pipe for the aLLowanoe; 1.e., O.64b on each
slde of the radiator. The value of hb can thus also be written (O.64b) hb
=
b(O.64hb). In equations (47) and (48), therefore, we may substitutefor O.5h. Accord.ingly, for the determlnation of the boundary heat emission in the final equatlons read
(49 )
or
(50 )
or
In the limiting case b l
=
0, at a thermal emission of1910 kcal/h, we obtain from equation (49) (and also (50» an
extended pipe length of about 41 rn , From equation (37) (Parodi" s
method) the result is 49.7 m. The latter would therefore be twenty
percent more pipe than necessary. Individual radiRtor connecting
pipes in the concrete ceiling and referred to the ceiling thermal
emission are taken into account by Q
=
lアョセ in kcal/h, where L istheir stretched-out length. In the case of several connecting pipes
situated side by side we start with the given pipe interval and carry out the calculation for (n - 1) inside pipes according to
equation (2). Hence for one pipe (from the two half end pipes)
insert tanh (m
セI
=
1 in equation (12). In the latter two Casesequations (15) and (16) apply. From these considerations it will
be realized that the boundary heat emission, contrary to Parodils oPinion(8), surely follows from the infinite Pipe interval case.
Example of Boundary h・セエ Emission
The calculation is carried out with the same values as in the previous examples according to Fig. 2d and Table I, but for the
ceiling heat emission it is assumed that qn
=
127 kcal/h. (Accordingto Table I that would already be the entire heat emission both
up-wards and downup-wards.) The mean hot water temperature must then be
increased from 50°C to 60°C. The pipe heat emission referred to
the heated ceiling is thus qRo = 127 • 0.3 = 38 kcal/mh, and
n
referred to the total heat transfer, qRo = qROn(l + Xb/Xc)
=
38 • 1.33=
50.5 kcal/mh (maximum outputs 46.2 and 62 kcal/mh, r-espect t vely) •The pipe interval is h
=
0.30 and pipe diameter d=
0.02 m.Let the heat requirement of a room be 1910 kcal/h. Without taking
into account the boundary heat the necessary ceiling heating area would be F
=
Q/qn=
15 m2 which would be attained with radiator w1dths a = 5.0 - 3.75 - 2.5 m and the radiator lengthsb
=
3 - 4 - 6 m. Also let t H=
60°C, t L=
20°C, m=
7.94 m-1 , / 2 2セ「 = 0.083 m (Fig. 9.10 of reference 11). From equation (45) for the maximum heat emission according to the Rydberg-Huber method we get セ「
=
0.086 m, and according to the fin theory we get セ「=
0.063m.Table II contains the results of the calculations. It will
be seen that no essential differences in the percentage figures occur
except in line J. Methods A and B are based on an assumed constant
heat emission at the perimeter (Fig. 7) and between the pipes. This also accounts for its behaviour on changes of dimension when
the area of the radiator remains constant. It scarcely makes any
difference whether the heating slab is square or rectangular.
Never-theless the boundary heat emission of about 15% of the total emission
is noteworthy. In methods C to F the boundary heat is decreasing
if the radiator gets long and narrow (narrow with respect to width a), i.e., so that it has very many bends. (This is not favourable for the pressure drop in the radiator, either.) In the case of short wide radiators, the boundary heat attains the percentage values
shown in methods A and B. [It should be known that the boundary
heat will generally become a still higher percentage for small
total heating surface dimensions. However this is not always an
advantage from the standpoint of heat engineering, since for small heating areas there is generally also a low specific heat consump-tion (kcal/rn3h)]. With smaller pipe intervals (without changing the radiator dimensions a and b) the percentage of boundary heat de-creases going from A to E, althOUgh the heat emission of the radiator (in kcal/m2h) increases (Fig. 6).
The Rydberg-Huber method of calculation C (or D with the theoretical limiting value of the heat emission) and method E ac-cording to the fin theory, but in the form acac-cording to C, do not
differ appreciably. Method F gives in general somewhat higher
values than C, especially for short radiator widths. This is due to the pipe bend influence being considered too small in the case of C. Line G is obtained when n/4 is used in equations (49) and (50)
instead of 0.64. Then the pipe bend would be completely taken into
account with n/2 hqRO •
As already explained at the beginning of this section, method J must result in smaller values. But in all the methods, just as in the more exact theoretical ones, certain additional physical reduc-tions have to be expected, (smaller a values, temperature drop only to the temperature of the down-flowing air).
Concluding Remarks
For practical purposes we may recommend using the theoretically
most apt method F with equations (37), (4a) and (50)*. If one is
tH - t L'
very careful the approximate reduction factor t b
=
t _ t ' whereH L
t L is the air temperature of the room (e.go 20°C) and t L' the air temperature in the down draft at the he3ted ceiling as a function of the mean heated ceiling temperature (e.g. 25°C at t D = 41.2°C of the example), can be applied to the"hb value of these equations. For the given example this would be
t H - t L'
h • t = h = 0.363 60 - セッセ = 0.318
" b b b t
H - t L 60 - 2
Physically speaking, this temperature relation is attained when temperature differences that are assumed to be not exactly of the
same magnitude are used in the derivation of equation (46). Line G
of Table II contains the values thus obtained. If in the present
case the results do not in general reveal any great differences,
this is because in the calculation the h-value was 0.3 and h b
=
0.386.With smaller pipe intervals (e.g. h
=
0.15 m) a greater differenceoccurs for the same m-value. In method A, ln this case, the
boundary heat becomes almost half too small, whereas for method F
it changes but little. This is immediately apparent when we
con-sider an area a • h of the same size according to Fig. 7a (method A). For large pipe interval h the specific heat emission (kcal!m2h)
becomes small and the boundary heat allowance becomes comparatively large. For small interval h the reverse holds. Actually, hOtiever,
•
The heat emission curves according to Fig. 11 and 12 ofthe boundary heat does not decrease, but even increases somewhat. This is because the edge pipe cannot emit so much heat towards the inside (towards the other pipes) and its heat emission to the out-side therefore increases. The sum of both heat emissions, however, does not become as large as for the individual pipe. The greater
the pipe interval, the nearer we come to the sum value.
In conclusion it might be stated that the phySical value of· the boundary heat can probably be calculated more accurately than before, but still not to every detail of the heat exchange process.
References
[IJ Kollmar, A.: Die Berechnung einer Strahlplattenheizung. Heizg.• Liiftg., Haustechn. 3 (1952). S. 147.
[2JGrigull, U.:Groberj Erk. Die Grundgesetze der Warrneuber-tragung. 3. Auf!. BerlinfGottingenfHeidelberg 1955.
[3] Kollmar , A., u. Liese, W.: Die Strahlungsheizung. 4. Auf!. Miinchen 1957.
[4J Kollmar, A.: Berechnung des Kaltebedarfs einer Kunsteis-bahn. Ges.-Ing. 79 (1958), S. 266.
[5J Kollmar, A.: Die Warrncabgabe der Rohrdeckenheizung, Ges.-Ing. 80 (1959), S. 1.
[6J Eckert, E.: EinHihrung ill den Warrne- und Stoffaustausch. 2. Aufl. BerlinfGottingenfHeidelberg 1959.
[7J Ha-yashi, ]{.: Fiinfstellige Tafcln der Kreis- und Hyperbel-Iunktionen. Berlin 1941.
[8J Parodi, A.: Vom Aberglauben im Heizungs- und Liiftungs-fach. Heizg., Liiftg., lIaustechn. 9 (1958), S. 333.
[9J Rydberg,j. u. Huber,cs-:Varrncavgivning fran ror i betong eller mark. Stockholm 1955.
[10J Bradtke, F.: Abschn. Deckenheizung in "H. Rietschels Lehrbuch der Heiz- und Luftungstechnik". 12. Auf!. BerlinfGottingenfHeidelberg 1948.
[l1J RaifJ, W.: H. Rietschels Lehrbuch der Heiz- und Liiftungs-technik. 13. Auf!. BerlinfGottingenfHeidclberg 1958.
Table I
Calculations of an example for the heating plates of Fig. 2
---m tb t qRo q qb qc
c
Fig.
1
°C °C kca1 kca1 kcaJ. kca1
m mh m2h m2h m2h
--2a 11 36.8 36.8 60.6 202 101 101 2b 10.49 34.2 37.5 57 190 85 105 2c 10.05 34.6 35.4 54 180 87.5 92.5 2d 7.84 25.2 36 38 127 31 96Table II
Boundary heat results obtained by various formulae for
Pipe interval h=O.30 m Q=1910 kcal/h qnr-127 kcal/m2h F=Qjq
n
f:15 m2 Radiator a=5 m b=3 m a=3.15m b=4 m a=2.50 m b=6mlength ·He;:lt emif:si
0"1
Calculated according 1,-0 be executed セヲ セイ・ー a b ' Boundary heat CPli.ssi.on
to formula number b' . g' Qby..."ry
I
'I,of Q[m) [kcal/m'b) [kcaIb)
Radiator tddth a 5,0 3,75 2,50 5,0 3,75 2,50
I
5,0 3,75 2,50 5,0 3,75 2,50 A 37, 38 lind 39 Lit. [8] . 2;53 3,40 5,05 151 149 151 298 280 298 15,6 14,6 15,6 B . 38, 40 and 41 2,54 3,42 5,08 150 148 150 288 270 288 15,1 14,1 15,1 C 38, 42 and 43 Lit. [11]. 2,53 3,46 5,26 151 147 145 298 250 230 15,6 13,1 12 D 38 and 45 . 2,52 3,46 5,25 151 147 145 300 250 230 15,7 13,1 12 E 38,47 and 48 2,55 3,48 5,3 149 146 143 286 245 224 15 12,8 11,7 F 38, 49 and 50 . 2,50 3,40 5,14 152 150 148 314 284 278 16,4 14,9 14,6 G 38, 49 and50"'\£11/4 . 2,48 3,34 5,01 154 152 152 334 308 310 17,5 16,2 16,2 H 38,49 lWld 50WJ4tJ.,•. 2,56 3,48 5,23 148 146 145 278 250 245 14,6 13,1 12,8 J auNッセ to Literatur [3] . 2,75 3,72 5,5 138 137 138 160 150 160 8,2 7,9 8,2Fig. I
Raised fin on surface A
a fin thickness, h fin height, A thermal conductivity, L fin length
(1)
DCMMセLZ
o
it.Fig. 2
c and additional cylindrical heat conduits
equal to pipe thickness with floor made thicker on with different thicknesses Flat plates with
a heating plate
b heating plate
c heating plate
on both sides
d heated ceiling with plate as in
layers of structural material
one side of material
I tH I - l d r I he I I /
U
I 1 /I / / __...v Fig. 3Fin on pipe axis without lateral heat emissions
_ _ _ _t'!_ _
t( (tA ) _
Fig. 4
" I T' I I I I - + j d H I I I I I I I I ) L_.J.' Fig. 5
Rectangular rod Or finite fin on pipe
fi 5 e 0,2 17,¥ D,G ae 1 2 J - P ' - p eャBエ・ャGvセG hIm) Eq...",tionjjサrケ、ャj・イァMhオセイI 1-- --- - ---'--;-- -v- I-. l -r-, A エTセBエゥッBL 12 -/ N <,
1"-"
セGェ セ LLセ ゥGセ fセG\ セK -Rllnge .1 。ーーBG」セエ[ッB fo'f" I---h ..セ N ce;,lin& 0,.セiセッイ ィセaエ[ョセM セ セ[ N セ セ 50 エャセ セ ':. "0 セ " セ 30 'i.... ti 201
0
1GO Fig. 6Heat emissions as a function of the pipe interval according to
equations (33) (Rydberg-Huber) and (12) (fin theory) A Pipe emission qRo in kcal/mh
11/2 h/2 fᄋHッNセィI H「セィI hlZ [ ] ] hi'
o
h/2 hlZ / I - + - ! Fig. 7Boundary heat emission corresponding to equations (37) and (40)
(Methods A and B)
a radiator length, b radiator width, h pipe interval,
n number of laps of pipe
-1)h Z 0,,2511 aZ511 biZ! L セ
.
-- h,,/2 h/il -nilセィ
b=(n hl2i "1 h,,/ /Z-t セエ セ 0. 4 4b b*-F1g. 8Boundary heat emiss10n corresponding to equation (42) (Method C)
a radiator length, b true radiator width, h pipe 1nterval,
n number of p1pe laps, h b = Ab + h, b + hb = b* + Ab
=
b* + h + [Ab - h]. [Ab - h] contained in Rietschel-Ra1ss 13th ed.(ll),o
®
o
Fig. 9
Radiator shapes for equal heat output Q[kca1/h] in limiting cases
A: Standard design, B: a
=
h,c:
b = h, D: b=
0y
w
Fig. 10
Temperature level and heat flux lines
a at pipe bend, b on straight pipe, c perpendicular cutting plane