Diesel Generator Control Panel, Wiring and Terminals

ENGINEERING CHANGE NOTICE

P.0.t

.'A

!. ECN Category (mark one)

Supplemental 11

Direct Revision [XI

Change ECN 11

Ternporq 11

Standby 11

Supersedure [I

CancelIVoid [I

I.ECN

6604'16

W.

..._... . . ... ... .

. .

... . .

E U i

12%. Modification Work

3. Originator's Name, Organization, MSIN, and Telephone No.

T. Nuxall, CVDF, R3-86, 372-3739

6. Project TitleiNa.lWark Order No.

SNFIW-441 Cold Vacuum Drying

Spent Nuclear Fuel

9. Document Numbers Changed by this ECN (includes sheet no. and rev.)

SNF-6263, Rev. 0

[] ^{Yes (till out Elk.}

12h)

No (NA Blks. 12b.

4. USQ Required?

fi/

Pa

7. Uldg./Sys.iFac. No.

CVDF 142-K

IO. Related ECN No@).

NIA

12h. Work Package 12c. Modification Work Complete

1

NO.

^N/A I

12d. Restore lion (Temp.,

NIA

. _

IZc, IZd)

5 . Date

5/9/00

Design AuthorityiCog. Engineer Signature & Date

Design AulhorityiCog. Engineer Signature & Date

8. Appr~val Desi ator

3?a _*?$A

I I . RelatedPONa.

N/A

,Original Condi- ,landby ECN only)

NIA

us9: c ~ o - o o - o a 0 b ~ shr too

14a. Justification lmark one) ^I

Zriteria Change[] Design Improvement[X] Environmental[] Facility Deactivation []

Addition of requirements.

The design verification method for SSISC components is by independent review in accordance with EN-6-

027-0

1.

Documentation of this review is accomplished by the independent reviewer approval signature on

Page

2

of 2

660476

16. Design Verification

indicate that the signing organization has been notified afother affected documents listed below Document NumberlRevisian Document NumberiRevisian

18. Schedule Impact (days) 17. Cost Impact NA

Document Number Revision Required

[XI Yes

11

^No

NA

ENGINEERING CONSTRUCTION NA

[I [I

Improvement Delay

[I

^$

[I

^$

Additional Savings

[I

^$

[I

^$

Additional Savings

!I. Approvals

lesign Authority G. Singh h g . Eng. C Van Katwijk

Signature Date

$>k

^;?Agcnt

>-\I -Bo QA Safety

p j j ~ l / a Design

5zIkcQ-

Environ. NIA Environ.

Other: C.

Hailer- >>/od

* Approval authorized parallel preparation of USQ screen

Other

with implrernentatian of ECN perNSD1-M.

DEPARTMENT OF ENERGY

Signature or a Control Number that Vacks the Approval Signature

ADDITIONAL

~

A-7900-013.3 (05/96) GEF096

SNF-6263 Revision 1

Diesel Generator Control Panel

⁼

Wiring, Terminals

Prepared for the U.S. Department of Energy

Assistant Secretary for Environmental Management

Proiect Hanford Manaaement Contractor for the

US. Department of Enkrgy under Contract DE-AC06-96RL13200

Fluor Hanford

P.O. Box 1000 Richland, Washington

Approved for public release; further dissemination unlimited

SNF-6263 Revision 1 ECN 660476

Diesel Generator Control Panel -

Wiring, Terminals

C Van Katwijk

FH

Date Published

May 2000

Prepared for the US. Department of Energy

Assistant Secretary for Environmental Management

Project Hanford Management Contractor for the

U S . Department of Energy under Contract DE-AC06-96RL13200

P.O. Box 1000 Richland, Washington

Fluor Hanf ord

Release Stamp

Approved for public release; further dissemination unlimited

TRADEMARK DISCLAIMER

Reference nerein 10 any specific commercia proauct. process, or selr(,ce by trade name traoemark, man-facrurer or otherwise, does not necessarily constitute or imply its endorsement. recommendation, or favoring by the United States Government or any agency thereof or its contractors or subcontractors

This report has been reproduced from the best available copy.

Printed cn t h ~ Unlted Slates of Amenca

Total Pages: 1 ' 4

ShlF- 6d63,

/UJ I

RECORD OF REVISION

(1) Document Number

SNF-62 63

Page

__

1

I

⁰

I

EDT 629023, INITIAL RELEASE

I

^Singh

I

^Choho

(3) Revision Authorized For Release

(5) Cog. Engr.

I

^{( 6 ) Cog. Mgr. Date}

(4) Description of Change

-

Replace Add, and Delete Pages

~

I I I

1

ps

I I I

A . A

ECN 660476, ADDITION OF ESSEX CABLE, PASS AND SEYMOUR CONNECTORS, RECEPTACLES, AND PLUGS

~ ~~

A-7320-005 (10197)

Commercial Grade Item Upgrade Dedication Form

ECNNo. NIA CGI No. CGI.SNF-D-20-1-C1-066

Title: Diesel Generator Control Panel -Wiring, terminals

Part Description: NIA

-

SNF-6263, Rev. 1 Page 1 of 11

and cable, Terminals

Component Description: Diesel Generator Control Panel. electrical distribution materials

Past P.O. No.:

NIA

Equip. Supplier's Part No.:

NIA

... . ^~ -. . . .

___

^... . . . . . - .I__-

~~ ~~

- ^. . Section

__ -

2b Commercial Avai!a!du& of the Item _.

1. Is the Item available from a catalogue from a qualified NQAl supplier or IS0 9000 supplier (coordinate with project CGI interface Engineer or BTR)? [ ] YES (go to #2 below) [ X I NO (go to procedure step 6.3.2, proceed to dedicate Item)

If not available from a qualified NQAl supplier, is it available from an IS0 9000 supplier? (coordinate wl project CGI Interface Engineer or BTR): [ ] YES (go to #2 below, dedicate Item) [ X ] NO (dedicate Item)

2. List of Candidate aualified sumliers or IS0 9000 sumlieis: NIA

~~~ ~

... 1 Recommenaed _... Procmment Strategy(cooraina1e with . . . . project CG. ^~ interface Engineer or BTR): NIA _.. .- .

_ _

.. . . . . . . . . Section 2c CGI Dejenjnation . . - . . .

CGI Determinaton h ? S l ons:

n l Is tne tern sLb.ect to oes gn or specifcaton reqL'rements tnat are Ln qLe to nJc.ear fac.. ties or act viues?

f12. Is the Item usea in applicatons other tnan nLclear lac ties or actmies?

#3 Is the Item ordered from manufacturer/supp er on the oasis of spec Ccations set fortn n the manufacturers catalog?

[ X ] All three criteria have been satisfied. The Item meets the definition of commercial grade.

[ ] YES (the Item IS not commercal grade) [ X ] NO (continue) [ ] NO (the tem is not commercia graoe) [ X I YES(contnLe) [ ] NO (tne .tern IS not commerc al grade) [ X I YES (continue)

Sealon 2d Reason fw Oedication

The above Commercial Grads (CG) aescribed item Is Deing Dedicated for use in the appricabn cited for me follw nq ream+):

Item is being purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Class application.

Item is being purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Significant application.

Item was purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Class application.

Item was purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Significant application.

Other ('like-for-like', similar, substitution, replacement evaluation) X

511 7100

Commercial Grade Item Upgrade Dedication Form

Title: Diesel Generator Control Panel .Wiring, terminals

ECNNo. NIA CGI NO. CGI-SNF.D.ZO-I-C1.066

Section 3 Failure Effects Evaluation

SNF-6263, Rev. 1 Page 2 of 11

A. ParVCornponent Safely Function:

1.Provide power supply to instruments and signal channels from safety related instruments in the control panel that provides and maintains standby electrical power to the Cold Vacuum Drying Facility.

B. PartlComponent Functional Mode:

Safety Function #I: Active X Passive Safety Function #2: Active Passive Safely Function #3: Active Passive C. Host Component Safety Function (if applicable): NIA

~ ~

Active - Mechanical or E l e d ~ k a change of state is required to occur for Pasive

-

Change of state is not required for the wmponent to perform

the wmponent to perform its safety funclion its safev function

~ ~

__

^~

I.

D.

Failure Mode@) and the effects on component or system safely function (see Worksheet 1):

1. Fracture, material fatigue, insulation breakdown or loose connection leads to wiring shortlopen circuit and loss of signal channel.

_ _

^{. . . . . . .} %clition 4 En_vironmental& Natural Phenomena, H p i d n . . .

Environmental Qualification Required:

Environmental Condition A Natural Phenomena Hazard (NPH) Design Required:

HNF-PRO-97, Rev. 0, W.441-CI No

If yes: Environmental Qualification Requirements Limiting Environmental Conditions:

Required Safety Functions:

Qualification Period:

if yes: NPH Design Requirements Pelformance Category PC-2 NPH Design Req'ts.:

Required Safety Functions: Seismic 3Il Protection for adjacent SS SSCs

-

Containment

1

Safety Class (SC)

1

General Service

1 ^x 1

Safety Significant

(SS)

National Codes/Standards: NEC

Safety Analysis Report (SAR): HNF- 3553, Rev. Oa, Annex B Drawings: H.1-83978, Sht. 2,

OIM

Manual (Nutherm DWG. 59723)

Vendor Manual/Manufaclurer/Supplier information: Catalog Cut Sheets

-

Therm-0-Link Inc. Panduit Corp., Essex, Pass 8 Seymour

5117100

- _

Commercial Grade Item Upgrade Dedication Form

ECNNo. NIA CGI No. CGI-SNF-D-20-1-C1-066

Title: Diesel Generator Control Panel. Wiring, terminals

. .___ . - . . .. .~ . . ..

Section

9 Critical Characteristics

SNF-6263, Rev. 1 Page 3 of 11

Critical Characteristics Acceptance Criteriaflolerances Aa:MeUlOd ID Function

5/17/00

-

Manufacturer Model Number, Size

2. Physical Critical Characteristics (for SIS-12.65.T; Markings, O.D., No. of Strands, material

Therm-0-Link, Inc. 1,IN

I

^X

SIS-12-65-T 1,IN

I

^X

UL12 ga. SIS 90% 600V, Nominal 0.162", 65 1,IN X strand, tinned conductor

reasonable assurance that the Item delivered is the Item specified)

Configuration. Conn.

Configuration

-

^Flange

Configuration

-

^Conn.

3 wire grounded

1,IN

X

3 wire grounded, Flanged Inlet 1,IN X

2 pole, 3 wire grounded 1,IN X

i

Commercial Grade Item Upgrade Dedication Form

ECNNo. NIA CGI NO. CGI-SNF-DIO-I-Cl~066

Title: Diesel Generator Control Panel .Wiring, terminals Notes and Legend:

1

1. These materials are not subject to degradation at 60°F and 40% RH or 75OF and 25% RH

-

SNF-6263, Rev. 1 Page4of11

and are suitable for Condition A Application.

2. Maintain critical function before and after Seismic event. Seismic certification does not apply to wiring and terminals. Wiring installation has been seismically certified by analysis (Ref. Nutherm Report #7713-SCE submittal W-379-1015))

Rev. 1: Added Essex Cable, Pass &Seymour Connectors, Receptacles, & Plugs.

-

Section 10 Initial Review and

Approval

^, ~ ,

.. .. . . . . _ _ _ . . .

Approvals

Designated Engineer- ,

fl

^/Iv,

-

_”

Acceptance Method 1. SpeualTesland Inspednn

1, IN forlnspeclion 1.T for Test

2. Commercial Grade Survey 3. Source Verification 4. Vendorlltem Hiitoly

(& ^5-If-00

Design Authority: Other:

Commercial Grade Item Upgrade Dedication Form

ECNNo. NIA CGI NO. CGI-SNF.D.20.1-C1.066

TiUe: Diesel Generator Control Panel -Wiring, terminals

WORKSHEET 1

~

SNF-6263, Rev. 1 Page5of11

DETERMINATION OF FAILURE MECHANiSMS M i o n 1

Typical Failure Mechanisms Fracture Corrosion

Definition X = Applicable to Component under Evaluation

X? Indicate Failure Mode

x

Fracture or material fatigue-loss of signal channel provided by the wiring

x

Deterioration of the insulation resulting in a short and loss of power.

Separation of a solid ammpanied by little or no macroscopic plastic deformation.

The gradual deterioration of a material due to chemical or electrochemical reactions, such as oxidation, between the material and its environment.

Erosion

Open Circuit Short Circuit

Blockage

~ ~ ~ ~~~~ ~ ~~

Destruction of materials by the abrasive action of moving fluids, usually acceleratex by the presence of solid particles carried with the fluid.

An electrical circuit that is unintentionally bmken so ttat there is no complete path for current flow.

An abnormal conneclion by which an elecbical current is connected to ground, or to some mnducting body, resulting in excessive current flow.

Clcgging of a filtering medium resulting in the inability to

x x

An unintentional break of the wire would result in a loss of power.

An unintentional connection to ground would result in a loss of power.

I

(shape and dimension) and mechanical characterisbcs

I I

Fracture charactenzed by tearing of metal ammpanied

1

Ductile Fracture

I

Seizure

Unacceptable Vibration

Loss of Properties

Excess Strain Mechanical Creep

I

oy appfeCaDlegrosspaslcoefOimaton

I Section 2 pddltional Failure Modes Applicebie

to the

Component UnW Evaluation

petformk purification function or blockage of flow.

Binding of a normally moving item through excessive pressure, temperature, friction, jamming.

Mechanical oscillations produced are beyond the defined permissible limits due to unbalancing, p w r support, or rotation at critical speeds.

A loss of mechanical and physical properties of a material due to exposure to high temperatures, radiation exposure.

Under the aclion of excessive extemai forces the material of the part has been deformed ordistorted.

From prolonged exposure to hgh temperature and stress, the object will show a slow change in its physical

~~

1. Structural Failure that affects neighboring

SS

or SC SSCs.

Commercial Grade Item Upgrade Dedication Form

1

^Title: Diesel Generator Control Panel -Wiring, terminals

SNF-6263, Rev. 1

Checklist 1 -Acceptance Method 1

-

Special TesUlnspection Verification SECTION 1

!

Eau D # DG Cntl. Pnl. ComDonents: Wirina and cable. Terminal.

I

tem Descr pton. Diesel Generator Control Panel System #: 20-6

Manufacturer (AddresslPhone):

Therm-0-Link Inc., Panduit, Essex, Pass B Seymour

Flex: Cord, Receptacle, Connector, 8 Plus

Procurement andlor Model #: SIS.12.65-TI PNIO.IOR, 411431, Supplier (Address/Phone):

L515-C, 4716-SS, 5266.X

Characteristic: Manufacturer

-

Flexible Cord Acceptance Criteria: Essex

Acceptance Criteria: 411431,14AWG, 3 Conductor

Receipt Inspection Plan / Report #:

Receipt Inspection Pian / Report #:

Characteristic: Model No., Size, Type

-

Flex. Cord.

Terminal:

Characteristic: Manufacturer Sample

Sample Size':

100%

Sample Size*:

100%

I

Acceptance Criteria: Panduit Receipt Inspection Plan / Report #:

Characteristic: Model Number, Terminal size, Color code, Nominal dimensions "A" 8 " W , rating

Acceptance Criteria: PN10-IOR, 10, yellow, 1.08'' 8 0.38,600V, 2 90% Receipt Inspection Plan I Report #:

Sample Size':

100%

Characteristic: Manufacturer Acceptance: Pass 8 Seymour Characteristic: Model No.

-

^Connector

Acceptance Criteria: L516-C

Receipt Inspection Plan /Report #:

Receipt Inspection Plan I Report#:

Sample Size':

100%

Sample Size':

5/17/00

_I

Commercial Grade Item Upgrade Dedication Form

SNF-6263, Rev. 1

Characteristic: Configuration 4onnnector Acceptance Criteria: 3 wire grounded

ECNNo. NIA CGI NO. CGI-SNF-D-20.1-C1-066

Title: Diesel Generator Control Panel -Wiring, terminals

Receipt Inspection Plan

I

Report #:

Page7of11

Characteristic: Configuration .Flange

Acceptance Criteria: 3 wire grounded, Flanged Inlet Receipt Inspection Plan I Report #:

Characteristic: Configuration -Plug

Acceptance Criteria: 2 pole, 3 wire grounded Receipt Inspection Plan I Report #:

Sample Size':

100%

5/17/00 -_

X

z 0

E -

~

x

Commercial Grade Item Upgrade Dedication Form

ECNNo. NIA CGI No. CGI-SNF.D-2O.I.Cl-066

Title: Diesel Generator Control Panel -Wiring, terminals

Svctlon 6 Contacts I Phone Numkn

SNF-6263, Rev. 1 Page 11 of 11

Title Name Phone

Design Authority

QA

I I

QC

I I

Cog

-

Engineer

1 I

CGI Enaineer

I

Carl van Katwiik

I

^376-9385

Procurement Engineer Other

-

- Sodion

7 Supporting Documentation forfhb Checklist

Initial Procurement Documents

I

For Critical Characteristics

I

Drawings:

I

1

Manuals h e c i f v tvoe & number):

I

Design Calculations

I

lnstaliatjon Instructions

I

Operation Instructions

1

I

Calibration Instructions

I

Manufacturer's Recommended Spare Parts List Panduit Corp., Essex, Pass 8 Seymour

X Other: : Catalog Cut Sheets

-

Therm-0-Link Inc. All Procurement Documents

I

Certificate of Conformance/ComDliance

I I

Seismic Qualification Certificate

I

Environmental Qualification Certificate Test Report (s):

Inspection Report (s):

I

CMTRs for ASME Pressure Retaining Materials

I

1

Valve Seat Leakaae Reoort

I

Weld Records

Material Traceability Record Other:

I

^I

To

Distribution Project Titleiwork Order

DISTRIBUTION SHEET

Page 1 of 1

Date 5/10/00

IW-441, CGI Package EDTNO. NA

Name Text Attach'' EDT/ECN

With All Text Only Appendix

Attach. Only Only

MSlN D. Whitehurst

G. Singh

A. Artzer (CVD Library)

I M . Evarts (AI)

1

^N1-29

I

^x

I I I I

R3-86 X

R3-86 X

R3-86 X

R. Ramsgate J. Brehm P. Beaudet

P. Morrell (AVS)

I

C. Van Katwiik

I

^R3-47

1

x

I I I I

R3-86 X

R3-26 X

5 8 - 0 7 X

G 1 - 5 0 X

L. Price SNF Startup

SNF Project Files SNF Satelite Library

A-6000-135 (10/97)

R3-26 X

B 2 - 6 4 ^X

R3-11 X

x3-25 X

D. Whitworth T. Nuxall C. Miska

R3-11 X

R3-86 X

~ 3 - 8 6 X