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The location of interstitial carbon in austenite

B. Butler, J. Cohen

To cite this version:

B. Butler, J. Cohen. The location of interstitial carbon in austenite. Journal de Physique I, EDP

Sciences, 1992, 2 (6), pp.1059-1065. �10.1051/jp1:1992195�. �jpa-00246587�

(2)

Classification

Physics

Abstracts

61.12E 61.55H 61,708

The location of interstitial carbon in austenite

B. D. Butler

(*)

and J. B. Cohen

Department

of Materials Science and

Engineering,

Robert R. Mccormick School of

Engineering

and

Applied

Science, Northwestem

University,

Evanston, 1L60208, U.S.A.

(Received18

October 1991,

accepted

in

final form

3 January 1992)

Abstract.

High

resolution neutron

time-of-flight powder

diffraction pattems were obtained for the alloy Fe-13 wt. pct. Ni-I wt. pct. C, in the austenitic

phase.

The interstitial site location of the carbon atoms was refined

using

Rietveld

analysis

and it was found that carbon resides

primarily

on the

octahedrally

coordinated interstices. Uncertainty in the refinement allows a maximum of 5 pct, of the total number of carbon atoms to occupy tetrahedral interstitial sites. The other

refined structural and instrument parameters were determined to be

relatively

uncorrelated with these

occupation

fractions. The known total concentration of carbon in this

alloy

was not needed

as a constraint on the carbon

occupation,

indicating that this refinement was

extremely

stable with

regard

to these parameters.

I. Introduction.

Austenite is a

high

temperature face-centered

(FCC) phase

of steel which can be stabilized to room

temperature

and below with the addition of

alloying

elements such as Ni and Mn.

Carbon is soluble in austenite to

approximately

2 wt, pct. and

occupies

the interstices of the

lattice. There are two

positions

in the FCC lattice where the carbon atoms would

likely

reside:

octahedrally

coordinated sites located at the unit cell center and

edges,

and tetrahedral sites located

midway

between the cell center and comers, The octahedral site is

larger

than the tetrahedral site. It can accommodate a 0,53

I

radius

sphere

without distortion

whereas the tetrahedral site can

only

accommodate a

sphere

of radius 0.29

I.

The covalent

diameter of C is 0.77

I larger

than either can accommodate without distortion so it

might

be

expected

that the octahedral site which

requires

the smallest lattice distortion would be favored.

Electromigration experiments [I

and electronic calculations of C in Fe martensite

[2]

suggest that interstitial carbon is

positively charged

and so

might

have a radius smaller than this covalent radius. The radius of C+ is 0.29

I

and of C+ ~ 0.15

I.

The size of the interstitial

site, therefore, might

not be the most

important

consideration.

Recently

Rosato

[3], using

molecular

dynamic

simulations of C in

austenite, computed

a total

configuration

energy for

(*)

Currently

at the Research School of

Chemistry,

Australian National

University,

Canberra, Australia.

(3)

1060 JOURNAL DE

PHYSIQUE

I N° 6

carbon on octahedral interstitial sites of -7.0eV which compares

favorably

with the

measured value of 6.7 eV

[4].

No

comparison

was

made, however,

with the

configurational

energy of carbon in tetrahedral sites.

As the martensite

phase

inherits the concentration of the parent austenite

phase,

carbon atom location is vital information in our

understanding

of this transformation.

Experimental

evidence of the interstitial site location in austenite came first from Petch

[5]

who

performed X~ray powder

diffraction measurements

using photographic

film. Based on trends in the

relative intensities of I I

Bragg

reflections he concluded that C resides on the octahedral sites.

As

X-rays

scatter

weakly

from carbon their effect is of the order of

2pct,

on low

angle

reflections and is

negligible

at

large scattering

vectors.

Therefore,

this first evidence is not

convincing.

Other

investigators

have used neutron diffraction

[6, 7]

where the diffraction contrast from C is much

greater

and have observed behavior that is

qualitatively

consistent with octahedral

occupation.

The most recent neutron diffraction

study [8]

was the most

quantitative

to date.

An Fe-Mn-C austenitic

alloy

was

employed

in which 6

powder

reflections were measured and used to refine three structural

parameters including

the relative

proportion

of carbon on the octahedral and tetrahedral sites. The author

reported

that his data was most consistent with octahedral

occupation

but that

uncertainty

in the

analysis

would allow up to 10

pct.

of the carbon on the tetrahedral sites. It was

reported

that texture in this

sample

created an

approximately spct,

variation in the intensities.

Considering

this fact and that

only

six reflections could be measured the

uncertainty

of lo

pct,

seems to be an underestimate.

However,

this measurement does

support

the idea that most carbon atoms reside on the octahedral

sites,

but it still allows for a

relatively large portion

to exist on tetrahedral sites. In

fact,

Ino et al.

[9] interpret

their Mossbauer pattems from

virgin

martensite as

indicating

some tetrahedral

occupation

which should then be true in the

prior

austenite

phase,

as the transformation to martensite is diffusionless.

This

study

was undertaken to reduce the current

experimental

uncertainties. Neutron

powder

diffraction measurements on the

alloy

Fe~13 wt, pct. Ni-I wt, pct. C were made

using

a neutron

time-of-flight spectrometer

which allowed the collection of data over a range of

wave-vectors that

spanned

49

Bragg

reflections of austenite. These data were

analyzed using

Rietveld

techniques

and the

occupation

fractions of carbon atoms on the octahedral and tetrahedral interstitial sites were refined.

2.

Experimental

details.

2.I SAMPLE PREPARATIONS. The material used in this

study

was an

alloy

of

approximate

composition

Fe-13 wt,

pct.

Ni, I wt,

pct.

C which was obtained as an extruded billet of

rapidly

solidified

powder.

This

alloy

is from the same batch as that used in an

investigation by

Hartfield

[10].

A section of the billet 100 mm

long

and 16 mm in diameter was

separated

from its steel outer

casing

and

homogenized

for 2 hours at 1353 K inside an evacuated

quartz

tube and then

quenched

into water at room

temperature.

Preferred orientation was

present

in this material as a result of the extrusion process and so it was unsuitable as a

powder

diffraction

sample.

The billet was therefore

ground

into fine

chips using

a hand-held electric

grinding

tool

with carbide bit. Care was taken

during grinding

to prevent the material from

heating

appreciably

and that no

sparks

were

generated

from the carbide bit in contact with the

alloy.

Further,

the

alloy

rod was rotated

during grinding

to

produce chips

with random orientation relative to the texture axis. These

chips

were then converted to

powder using

an alumina ball mill,

Contamination introduced

by

the ball mill and

grinding operation

was

easily

removed

by

washing

the austenite

powder

in methanol and

collecting

the

powder

with a strong

permanent

(4)

magnet. (This alloy

in the austenitic state is

paramagnetic

but the

powdering

processes

introduced

enough

stress induced

ferromagnetic

martensite to make this

procedure possible).

Finally,

the cleaned

powder

was reaustenitized at 1273 K for 20 min inside an evacuated quartz tube and

quenched

in room

temperature

water

immediately

after removal from the

fumace.

X-ray powder

diffraction scans

using

LiF monochromated

Cr-Kai

radiation

confirmed the

purity

of the

sample.

A small amount of

A1203 (

l vol,

pct.)

from the ball mill remained but no martensite or bcc ferrite was detected in the scans.

2,2 DATA coLLEcTioN. Measurements were made on the General

Purpose

Powder

Diffraction

(GPPD)

at the Intense Pulsed Neutron Source

(TANS), Argonne

National

Laboratory.

This unit is a

time-of-flight (TOF) spectrometer consisting

of a series of

~He

detectors which are mounted in vertical banks around the diffraction circle 1.5 m from the

sample position.

The detector banks in the

backscattering position (~

± 150° 2

b) provide

highest

resolution and are

capable

of

sampling

diffracted wave-vectors in the range 0,17

i~

~ sin b

)/A

~ l.7

i~ corresponding

to

crystallographic d-spacings,

0.3

I

~ d~~i ~ 3.0

I.

Data from these

backscattering

banks were used in the

analysis.

A thin walled vanadium can 50 mm

long

with diameter I I mm was

loosely

filled with the austenitic

alloy powder.

The vanadium container was then secured to a

sample stage

at the

center of the diffractometer and the entire

sample

chamber

(a cylinder

I m

deep

and 0.6 m in

diameter)

was evacuated to

approximately 10~~

torr to minimize the

scattering

of neutrons

by

the

surrounding

air. Data were collected at a

temperature

of 300 K for 2 hours of

operation

of the

spallation

source, sufficient to accumulate

greater

than

lo,

000 neutron counts at the

peaks

of

nearly

all available

crystallographic

reflections. The

powder

diffraction

peaks

were

sharp

limited in resolution

only by

the instrument and well resolved down to

crystallographic d-spacings

of 0.33

I.

A test for

preferred

orientation

along

the transverse axis of the power

sample

was made

by comparing

the relative

integrated

intensities of the first 4

powder

reflections obtained from detector banks at 90° with those in the

backscattering positions.

No detectable differences were found as would be

expected

for this loose metallic

powder.

No check was made

along

the

long

axis of the

sample.

The incoherent

scattering

from a standard vanadium

powder sample,

which is

relatively

insensitive to neutron energy, was used to determine the incident neutron flux distribution.

This incoherent

scattering

was then fit to an

empirical

function of the

flight

time which was in tum used to normalize the diffraction data. The neutron

time-of-flight

was converted to units of

crystallographic d-spacing using

a standard relation with

parameters

determined

by fitting

the spectrum of a Si

powder sample.

3. Data

analysis.

The data were

analyzed using

Rietveld

analysis [I1, 12],

a full diffraction

pattem least-squares fitting procedure.

The computer programs used for the

analysis

are described in detail in

reference

[13].

The

following

variables were

employed

in the refinement : a five parameter

background

function used to correct for detector noise and incoherent

scattering

processes, a

scale

factor,

a six

parameter peak shape

function derived from the convolution of a Gaussian with an

empirical

instrumental

peak shape composed

of

leading

and

trailing exponentials,

the

austenite unit cell

length,

the carbon site

occupation

on both the octahedral and tetrahedral interstitial

sites,

and

isotropic Debye temperature

factors for both the

Fe/NI

and C atoms. No allowance was made for thermal diffuse

scattering (TDS)

contributions to the

integrated

intensities as these are

likely

small at room

temperature

and

only

vary

monotonically

with d-

spacing.

The effect of carbon varies

non-monotonically

with hkl.

The Fe and Ni atoms were assumed to occupy the FCC lattice sites

randomly

so that the

refinement treated this

alloy

as a two

component

« Fe »-C system where the « Fe

» neutron

(5)

1062 JOURNAL DE

PHYSIQUE

I N° 6

scattering length

was

computed

as a

composite

of the

scattering lengths

of both Fe and Ni

weighted according

to their atomic

percentages.

A recent

single crystal X,ray investiga-

tion

[14]

of an

alloy

of similar

composition

and heat treatment showed that no

long,range

or

detectable

short-range ordering

of Fe and Ni were

present.

A total of 624

independent

data

points

in the range 0.44 ~ sin

(b )/A

~ l.47 were used in the refinement which includes the 49 austenite

powder

reflections from the 311 out to the 666

peak.

The first three low order diffraction

peaks (I I1, 200, 220)

were not included in the refinement to avoid

complications

from

possible magnetic scattering

and extinction. An

absorption

correction factor was included in

early

refinements but found to be within one standard deviation of zero as would be

expected

for this loose

powder

that was

only 1/sth

the

density

of solid Fe. Since this

parameter

refined to a small and

unphysical negative

value it

was removed from

subsequent

refinements.

The

least-squares

refinement was

performed

in a number of

steps. First, only

the lattice

parameter

and

background

function were allowed to vary and then

gradually,

in later

refinements,

each of the other

parameters

was set free so that reliable convergence was

obtained. This

procedure

was

repeated

a number of times

using slightly

different initial guesses and

altering

the order of the

pattem

of

setting parameters

free to insure that a stable and

unique least-squares

solution resulted.

Typically,

convergence would be obtained

using

three or four refinement steps each

requiring

about four

least-squares cycles.

Indication of the

success of various refinements was

through

a set of

least,squares

R-factors :

R-factor

(Rietveld)

=

3

( II

~bs I

~~ic

)/3(1~bs

I

background ,

R-factor

(Weighted Profile)

=

(Ii

w

(I~bs Icaic)~)/3(WIjbs ))

~~

,

j~

R,factor

(Structure Factor)

= 3

Fjbs F(arc( )/~i(Fjbs)

,

R,factor

(Expected)

=

(degrees

of freedom

)/3(wIjbs)

~~

,

where F~~~ and

F~~~

are the observed and calculated structure

factors,

I~~~ and

I~~~

are the measured

(normalized)

and calculated

intensities,

and

w is a

weighting

factor obtained from the

counting

statistics of the raw data. The number of

degrees

of freedom is calculated

by subtracting

the number of

parameters

used in the refinement

(~17)

from the number of

independent

observations

(1 624).

The Rietveld R-factor is the statistic that is minimized in the Rietveld

refinement,

the

weighted profile

R-factor is the usual

crystallographic

R-factor and describes the

goodness,of-fit

on a

point by point basis,

and the structure factor R-factor

measures how well the

integrated peak

intensities fit the refined structural parameters.

4. Results and discussion.

The

expected

R-factor for this data set is 1.5 pct.

Typically,

the refined R-factors were much

higher

than this around 7 pct. for the structure factor and

weighted profile

R-factors and as

high

as 12

pct,

for the Rietveld R,factor. A

plot

from one refinement is

presented

in

figure

I.

Along

the bottom of this

figure

the difference between the observed and refined diffraction

pattem

is

presented, Upon inspection

of the

figure

the reason for the

discrepancy

between

expected

and actual R-factors becomes obvious. Under each

Bragg

reflection the least- squares fit underestimates the

intensity

of the

peak

on the

leading edge

and overestimates the

intensity

on the

trailing edge producing

a

sharp

oscillation about zero in the difference

plot

under each

Bragg

reflection. This

systematic

error in the fit arises because the

peak shape

function used does not

reproduce precisely

the observed

peak shapes.

This is a

relatively

recent

problem

in Rietveld

analyses

of GPPD data that appears to be associated with the

installation of a new booster

target. Fortunately,

this

fitting

error does not effect the

(6)

w

Fe-13 4%Nl- I.I)t%C AustenJte al 3(X)K

w

~4~

57

~

~~ ~

TM jm

E 6 Z

lllllllll II Ill II II

iii? I I %I § I I

U341 DAD? D 473 D 539 D6D5 O671 O?3? D.8a3 D 869 1.DDI ' OS? 1.133

d-Spacing j A )

Fig.

1.

Least-squares

fit of the neutron

powder

spectrum of Fe-13 Ni-1C austenite

using

Rietveld

analysis.

The (+)

symbols

indicate the vanadium normalized data and the

plot

near the bottom of the

figure

is the difference between the calculated and measured diffraction pattem.

integrated peak

intensities a

great

deal

(and

thus the refined structural

parameters)

because the overestimation on the

trailing edge

is

mostly compensated

for

by

the underestimation on the

leading edge.

It does however

degrade

the

computed

R-factors

significantly.

A

second,

but less

important,

reason the R-factors are

larger

than

expected

is that there is a

slight,

but

noticeable,

diffuse undulation in the

background likely

the result of static atomic

displacements

caused

by

the interstitial carbon atoms that cannot be described

using

the

background

function of the Rietveld

analysis

program. These diffuse oscillations were removed from the

background using

a Fourier

filtering technique [15]. Applications

of this

filtering

process reduced the refinement R-factors somewhat but had no effect

(within

estimated standard

deviations)

on the refined structural

parameters.

The

only

structural parameters in the refinement of this

high

symmetry lattice are the unit cell

length,

the

Debye

temperature factors of the Fe and C

sites,

and the

occupancies

of the octahedral and tetrahedral interstitial sites. Since the motivation of this

study

was to determine the carbon

occupation

fraction on the two interstitial

sites, particular

attention was

paid

to the

stability

and

dependence

of these two parameters with

respect

to

changes

in the other free parameters in the refinement. A series of refinements showed that the interstitial

occupation

numbers were not correlated with either the

background function,

the

peak shape function,

the scale

factor,

or the unit cell

length

and were

only slightly

correlated with the temperature factors. A refinement of the austenite diffraction pattem in which both the Fe and C

isotropic

temperature factors were allowed to vary was

compared

to a refinement

where

they

were constrained to have the same value. In the latter case the temperature factor

was refined as,

Bj~~= 0.559(6),

and in the case where both were allowed to vary,

B~~~(C)

=

0.6(2)

and

B~~~(Fe)

=

0.560(6),

The carbon

occupation

parameters in both cases

were

equivalent

within the estimated standard deviations of the refinement. Since the

uncertainty

in the C

temperature

factor was

large (and overlapping

the value of the Fe

temperature factor)

these two values were constrained to be

equivalent

in later refinements.

Initial refinements locked in the unit cell

length

of this

alloy

at

3.6057i.

The total

interstitial carbon fraction is related

linearly

to the lattice parameter so this result was used to

(7)

1064 JOURNAL DE

PHYSIQUE

I N° 6

obtain an accurate value for the carbon concentration in the

alloy. Using

the

unalloyed

austenite lattice parameter of 3.572

A

and linear

expansion

coefficients of 0.0003

A/wt.

pct.

Ni and 0.033

A/wt.

pct. C

[16]

the carbon concentration is

computed

to be 0.9 wt.

pct.

which

corresponds

to a sublattice fraction of 4.3

pct.

This result was used to fix the total sublattice

fraction of carbon

(I.e.

x~~ + x~~~

= 4.3

pct.)

The results of this refinement are

presented

in the first column of table I. The octahedral interstitial concentration was

4.3(2)

pct. and the tetahedral

concentration, 0.0(2) pct., indicating

that all of the carbon atoms in this

alloy

reside on the octahedral interstitial sublattice. The refined tetrahedral

occupation

was

slightly negative

but the estimated standard deviations on the

occupation

parameters would allow 0.2 pct.

occupation

of the tetrahedral

lattice,

5 pct. of the total number of carbon atoms in this

alloy.

Table I. Results

ofRietveld refinement of

carbon atom sublattice

inaction for

the

alloy

Fe- 13 wt.

pct.Ni-0.91

wt. pct. C.

(Least-squares

errors in the last

displayed digit

are

given

in

parentheses.)

~~~~fl'~t~~ x~~ + x~~ = 4.3 pct.

~°~°~~"i~~~

°~

ccupation

ao

(A)

3.60575

(4)

3.60575

(4)

B;~~ 0.560

(6)

0.559

(6)

x~~

(pct.)

4.3

(2)

4.2

(2)

Xtet

(PCt.)

o_o

(2)

0.3

(3)

R-factor

(pct.) (Structure Factor)

5.90 5.86

R-factor

(pct.) (Weighted Profile)

5.93 5.93

R-factor

(pct. ) (Rietveld)

1. 1.2

R-factor

(pct.) (Expected)

1.49 1.49

A test of the

stability

of these

occupations

was made

by eliminating

the constraint on the total sublattice fraction and

allowing

the

occupations

to assume any real number. The results of this refinement are

presented

in the second column of table I and are

nearly

identical to the

refinement where the total carbon concentration was used as a constraint. Here the

octahedral carbon

occupation

refined to

4.2(2) pct.

while the tetrahedral

occupation

refined to

-0.3(3)pct.

Even

though

the tetrahedral fraction in this refinement is

unphysically negative

it is still within one standard deviation of zero. The octahedral fraction is

nearly

identical to the refinement with constrained

occupations.

This remarkable result demonstrates

the extreme

stability

of these

occupation

fractions and demonstrates

convincingly

that

essentially

all of the carbon atoms in this

alloy

indeed reside on the octahedral interstitial sublattice.

5. Conclusions.

Rietveld

analysis

of TOF neutron

powder

diffraction data demonstrates that carbon atoms in austenite reside

exclusively

on the octahedral interstitial sites. This determination is more

accurate than

previous investigations

as 49 reflections and 624 observations are included in the

analysis

as

compared

to 6

integrated

reflection intensities in the most

thorough previous

diffraction

study

of austenite

[8].

The refinement R-factors were

significantly larger

than would be

expected

from the statistical accuracy of the data as there is some

problem

with the

(8)

current

peak shape

function used in the

analysis.

Determination of structural parameters in the refinement was not

strongly

effected

by

this

problem

as the

integrated peak

intensities are

relatively unchanged by

this

peak shape fitting

error.

The carbon

occupation

fractions were found to be

relatively

insensitive to the values of

other parameters in the refinement

including

the

Debye

temperature factors. It was also

discovered that refinement of the

occupations

where the total amount of carbon in the

alloy

was used as a constraint gave

nearly

identical results to a refinement where the carbon interstitial fractions were allowed to have any value. This fact demonstrates the

stability

and accuracy of these parameters.

Although

these refinements are consistent with all interstitial carbon

occupying

the octahedral interstitial

sublattice,

the estimated standard deviations from the Rietveld refinement indicate that 5 pct. of the total number of carbon atoms could reside

on the tetrahedral lattice.

Acknowledgements.

This research was funded

by

the U-S- National Science Foundation under grant NSF-DMR-

814796l. TANS is

supported by

the U-S-

Department

of

Energy.

Assistance with the

measurements in this

study

was

provided by

Drs R. Hitterman, J.

Richardson,

and J.

Jorgen-

son. Their

help

was

greatly appreciated.

The authors are

pleased

to have the

opportunity

to celebrate Prof. Guiniers's 80th

birthday.

One of us

(JBC)

first met him 35 years ago, as a

young «

post-doc

»,

just beginning

to understand the power of diffraction

techniques.

It was a

year that had a

strong

influence on his career.

This research represents a

portion

of a thesis submitted

by (BDB)

in

partial

fulfillment of the

requirements

for the Ph. D.

degree

at Nordhwestem

University.

References

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JOURNAL DE PHYSIQUEI T 2, N' 6, JUNE 1992 40

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