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INSTITUTE

OF FUNDAIVENTAL

TECHNOLOGICAL

RESEARCH

P O L I S H

A C A D E M Y

O F S C I E N C E S

MATRIX

GOMPOSITES

10

E d i t e d

b y

A.M. BRANDT'

J. OLEK

M. A. GLINICKI

ano

C. K. Y. LEUNG

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Previous Proceedings of the International Symposia

on Brittle Matrix Composites in Poland

Brittle matrix composites -1

JABI-ONNA,12-15 September 1985, 590 pages.

Published by E&FN SPON London. ISBN l-851 66-041-0

Brittle matrix composites - 2

Cedzrna, 20-22 September 1988,674 pages.

Published by E&FN SPON London. ISBN l-851 66 360-6

Brittle matrix composites - 3

Warsaw, 17-19 September 1991,606 pages.

Published by E&FN SPON London. ISBN 1-851 66-687-7 Brittle matrix composites - 4

Warcaw, 13-15 September 1994, 702 pages.

Published by Woodhead Publ. Ltd, Cambridge, UK and IFTR in Warsaw.

tsBN l-85573-1 83-X / 83-9021146-0-1

Brittle matrix composites - 5

W a r s a w , l 3 - 1 5 O c t o b e r l q q 7 . 6 l 8 p a g e s .

Published by Woodhead Publ. Ltd, Cambridge, UK and IFTR in Warsaw

ISBN 1-85573-358-7 / 83-90662',1 -3-6 Brittle matrix composites - 6

Warsaw, 9-l I October 2000, 579 pages.

Published by Woodhead Publ. Ltd, Cambridge, UK and IFTR in warsaw

rsBN 1-85573-551-2 I 83-91038'7 -4-2 Brittle matrix composites - 7

Warsaw Il- l5 Oclober 2001. 564 pages.

Published by Woodhead Publ. Ltd, Cambridge, UK and IFTR in Warsaw

tsBN l-85573-769-8 / 83-91'7926-6-8

Brittle matrix composites - 8

warsaw. 23-25 Oclober 2006.603 pages.

Published by Woodhead Publ. Ltd, Cambridge, UK and IFTR in Warsaw

rsBN 1-84569-03 1 - l / 83-89687-09-7

Brittle matrix composites - 9

Warsaw, 25-28 October 2009, 451 pages.

Published by Woodhead Publ. Ltd, Cambridge, UK and IFTR in Warsaw

rsBN 978-l-84569-7'7 5-4 I 9',1 8-83-8968',7 -48-',7

ISBN 978-0-85709-988-4 (print)

ISBN 978-0-85709-989-1 (ontide)

(3)

Sale cement compositcs SRCC the rope effect in HPFRC concrete D o m i n i L L O C O N . P o 1 a n d . . . .

In0uencc of mixturc composition on shrinkage cracking oflightweighl

scl f-consol idat ing concrctc

Maria KASZYNSKA ard Adam ZIELINSKI, Poland ... KEYNOTE PAPER

Shape simulation ofgranular particles in concrete and applications in DEM l\tan HE, Chind, Piet STROEVEN, The Netherlands,

E r i c P I R A R D a n d L u c C O U R A R D , B e l s i u m . . . 2 7 5 2 5 1

Durable concretc structures with cracks which hcal thcmselves

Kim VAN TITTELBOOM, Manuel DIERICK and Nclc DF. BEl,lE. Belgian ... 285

Ncw cco-mechanical index for concrete structures

Alessandro P FANTILLI, llemardino CHtAtA

and Samanta CORR ADO, ltal), .. . . ... 295

lnfluence ofaggregate typc on thc durability ofconcrete made ofblendcd cements

with calcerous fly ash

Mariusz DABROWSKI and Michal A. GLlNlCKl, Poiazrl

Porosity ofgrccn concrcte based on a gap-gradcd blcnd

Nghi L.B. LE and Piet STROEVEN, The Netherlands

Characteristics ofsccondary flcxurcs in uniaxial tension test ofconcrete

Hiroshi AKITA, Hideo KOIDB and Hirozo MIHASHI,.|apan 13ehavior ofhybrid fiber ECC panels subjected to low and high vclocity lmpact a rcvlew

M. MAALEJ, S.T. QUEK, J. ZHANG and VW.J. LIN, U,4t

. l 1 5

325

3 3 5

Expcrimcntai study ofshear failure mechanism in concrcte beams

M a r t a S L O W l K , P o l a n d . . . . . . 3 4 5

Modelling offracture process zone and rclatcd cncrgy dissipation during

quasi briltlc fracture

V a c I a r V L S L L V , P e I r I - R A N I i K , T o l n i s P A I L

and Zbyndk KERSNER, Czech ltepublic ... 355

lnfluence ofcalcerous fly ash on concrete rcsistancc to migration ofchlorides

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Prcc. Int. Symp. ,,Brittle Malri\ Composil..\ 10" A.M.Bran h, J.Olek, M.A.GIinicki, C.K.YLetng, eds.

Warsaw Otlober 15 17.2012

IFTR and Woodhead Puhl., Warsaw 2012

KEYNOTE PAPER

SHAPE SIMULATION OF CRANULAR PARTICLES IN CONCRETE

AND APPLTCATIONS IN DEM

Huan HEI, Piet STROEVEN,, Eric PIRARD3, Luc COURARD3

lCollege of Civil Engineering and Architecture, Beijing University ofTcchnology. Pingleyuan 100, 100124, Bcijing, China

'zFaculty ofCivil Engineering and Geosciences, Dclft University ofTcchnology

Stcvinweg l, 2628 CN Dchl, the Netherlands

lGcMMe, Minerals Engineering-Materials-Environment, Ulrivcrsity of Liegc.

Chcmin des Chevreuils 1, 4000 Lidge, Bclgium

e-mail: 2 p.strocvcn@tudelft.nl

ABSTRACT

Aggregate occupics at least three-quarters of the volumo of concrete. so its impacl on concreie s propcrhcs ls large. The sicvc curve iraditionally dcfines the aggregalc size range. Another csscntial properlv is grain shape. Bolh, size and shapc influence workabilily and ihe mechanical and durabilily properlios ofconcrete On thc olher hand. the shape of cemenl parlicles plays also an impodant role in ihe hydration proccss due 10 sur{ilce dissolution in ihe hardcning process. Addilionally. grain dispersion. shape and size govem the pore pefsolation Drocess that is olcrncial inporlance for concreie durabilily

Discrctc element modeling (DEM) is commonly employed ibr sinulation of concrctc st|ucture To bc

abl€ doing so, lhe assessed grain shape should bc implemented. Thc approaches for aglregale and ccmc.L

structure sinuiation by a concurrcnt algorilhm-based DEM sysiem are discusscd in this papcr. Both nggrcgatc and ccmcnl were expcrimcntally analyzed by X ray tonography mcthod recenlly Thc resLrlts pfo\rdc a r.al cxperimenial dalabase. e.g. surlace area versus volumc distribution, ibr sinulalion of padiclcs In concf.lc tcchnology. Optimun solutions are obtaincd by different simplificd shapes proposcd lbr aggregat€ rnd cemenl respectivcly. ln rhis way, rcliable concepls Ior aggregate srructure and licsh cement paslc can be sinrulatcd b) a D E M s y s t e m .

Ke)svords

Aggregatc, concrete, DEM, shape, packing.

INTRODUCTION

A particle is dctined as the smallcst discrete unit of a powder mass that can not be easily subdivided l1j. Thc shapes ofreal particlcs are irregular, either from coarsc aggregatc or from

mineral admixture in concrcte. Aggegaic occupies at least three-quarters of the volumc of

concrete, so its impact on concrete's properties is largc. The sieve curvc traditionally dcfines

thc aggregate size range. Anothcr csscntial properly is grain shapc. Both, sizc and shapc

influencc workability and the mechanical and durability properties of concrete Thc dcfinition

of the actual grain shape as wcll as the represcntation in a discrctc clement modeling (DEM)

systcm is complicated, howevcr. Furthcr, the real shape of aggrcgatc or binder particles can

vary widcly. The spherc is therefore gcncrally adopted in conventional simulation systcms'

(5)

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(6)

Shape sinulation oJ grunulat pa icles in oncrete and appttuations in DEM

2 7 7

,&

I Gruver

1ffi

Crushed rock

..,,@w

'"'*&&W

E l l i p s o i d s Aggregate

Fig. 1. Simulation stralcgy ofarbitrary shapcd aggregate; (top) differently slrapecl cllipsoids represent river gravel; (bottom) diftbrcntly shaped polyhedrons represcnt crushed rock

ery,e.@&,

lelrchedron Penlaicdfotl He{ahcdrol

Ww,e,s"

Heplahedron

P o l l h c d r a

0ctahedron

Fig. 2. Nine regular polyhedra with facet number 4-g

clement, arc required. Fig. 2 illustrales the meshcd particles with differcnt number of facets.

The quantity proportions of each polyhedron in the whole group of crushed rock proposed by

Guo [0].

_ Recently, in a study ofErdogan er d/. t8l, the shapcs offbur different Lypes or aggregarc!

GR, LS, IN and AZ were investigaled by the CT method and reconstructed by the sphcrical

harmonic technique [8]. The most inter€sting information fiom their shape analysii is the surface rrca {5) vs. volume (t, rnformation ofeach particle of different types of aggregatc. A function S=alr' was used to regress the corrclation of .S and Iz in eactr tyie of aggiegite ;S1.

The cocfficients a and b were obtained for each t)?e of aggregate as shown in faUie f [tj.

The variances ofthe regrcssions were all higher than 0.98.

As an ideal value of D in standard shapes is 2/3, thc regression function S=a,l/?/J was

employed to fit differenl lypcs of aggregate. For effective expcrimental conditions as to

volume (<4000 mm') and size range, a, is determined for cach tlpe of aggregatc with a variation lower than 57o, as shown in Tablc L The impoflant shape index, sphcricity, can be defincd as the surface area ratio of thc equivalent sphcrc (with -qual volume) and the real

particle. An approximate valuc for sphericily in each typc of aggrcgate can as a lonscquence

bc calculated bv

. 4 o t 3 v t "

S p h c r i . t n - ' i

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(8)

Shdpc sinulatio ol !:rdnlllar pqrticles in Lon.rete d d dpplit.ltion.t in DEM 279

0 1000 2000 3000 4000

v o t u m e ( m m 3 )

Fig. 3. S-/ curves ofcrushed rock types (GR and LS), ofcornpositc polyhedra

and of thc sphere

cquations from ! lj: 4

3

(2)

s :26.,0f

in which, E=(S'?66s'?4r a2sin2 d;sin2 1/ is a cocfficient of thc flrst fundamental form and 1l is a polar angle. Flatness and elongation are defincd as r/b and 6/a, respectivcly. So. the distribution contours of sphcricity ar.d S/Ir" (or r.r' ) with different clongation and flalncss values can bc constructed, as depicted in Fig. 4.

Figure 4 (a) rcvcals that if elongation and llatncss are both larger than 0.5, sphcricity of an ellipsoid will be close to 1. ,S//"'-contours with elongation and flatncss are plotted in Fig. 4(b). With experimental values of' IN and AZ typcs in Table l, thc hatched rcgions in Fig. ,1 can bc sclected as thc optimum solution. The pref'erred elongation and flatness of an cllipsoid

should cxceed 0.3 and 0.4, respectivcly. This conclusion is comparablc with the experimcntal

rcsults on gravcl in Fig.4. Thc selected ellipsoids are thus ncither very elongated nor flat.

SHAPE SIMULATION OF CEMENT GRAINS

Computer X-ray micro-tomography offers a potenlial solution for shapc assessment of

ccments, as shown by Garboczi and Bullard [7] and by Bullard and Garboczi ll2.l. Thc microstructures ofhydrated cements based on actual grain shape and on spherical shapc wcre lbund significantly diffcrent in this study. The rcsults provide an cxperimental dalabasc ofthis

cement that yiclds some valuable paramctcrs for DEM simulation ofccmcnt hydration.

Using grains in numerical simulation similar to the real ones would be too expcnsivc. So, it is crucial finding simpler shapes that are sufficicntly representativc. Similar as in thc casc o1'the aggrcgate simulation. a shape analysis study was thcrefore conducted with some

simpler shapes. Based on this analysis, a simulation strategy is proposed for cement. Morc

realistic but slill cost-cffective panicle shapcs should thereforc be implemented in DEM svstcms. n- r 5oo E

g

H 1000

"n lao

(3)

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(10)

Shape rinulation ol grunuhr p.trticlcs in conLrete and dppticatio s i,n DE M

in l0-50 pm sizc range. The ,t- I/ relationships comply well with experimcnts. Fig. 6(b) shows

an cxample ofa loosc packed sfucturc ofarbitrary octahedrons supposedly reprcsenting fresh

ccmcnt.

Morphological comparisons can additionally be madc between scctions of simulated

particle struclures and ofreal ones. As an example, Fig. 7(a) shows a random scction of the

simulated structure shown in Fig. 6(b) and a 2D scction ofa rcal cement structurc obtained by

X-ray micro-tomography. Cement particles in Fig. 7 (b), displayed in light grey, obviously

revcal the angular shape that is similarly revcalcd by the scction of thc polyhedral cement particlcs in Fig. 7(a). This adds to thc aforementioncd quantitative matching of S- I/ features of

real and simulated cement structures, as shown by Fig. 6(a). Therefore, it can be concluded

that thc prcposed simulation method providcs a significantly improvcd option lor modelling ofccmcnt particles as compared to the conventional sphere system. This will also have impacl on the hydration process, as wcll.

[ . " J , " "

2 8 1

5000 .(-4000 d 3 0 0 0 3 2ooo .D 1000 0 0 5000 10000 15000 20000 25000 votume (Fm3) (a) (b)

Fig. 6(a) Computcr simulation of 1000 particle in l0-50 pm size range and cxpcrimental regression results [7] and ft) visualized structure ofcompacted grains

Fig. 7(a) section ofthe simulated structure (1000 octahcdron grains in 10-50 pm sizc range); (b) 2D section ofa rcal fresh cement structure (Cement- 133) obtained by X-ray

(11)

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(12)

Shape sinulation d gtunulff pdrticles in e crete un.l applications in DLM

283

3. Bentz, D.P., Three-dimcnsional computer simulation of portland cement hydration and

microstructurc developmcnt. J. ofAmerican. Ceramic Society,80(l), 199j,3,21.

.1. van Breugel, K., Simulation of hydration and fomation ofstructure in hardening cemellt-based matc als. Delf't University Prcss, Delfl 1997.

5. Navi, P., Pignat, C., Thrcc-dimensional characterizatioll of thc pore struclurc of a simulaled comcnt paste. Ccment and Concrcte Research, 29(4), j qqq, 507-514.

6. Stroeven, M., Discretc Numerical Model for thc Stluctural Asscssment of Composite

Materials. PhD fhesis, Mcine|ra, Dclf't, 1999.

7. Garbocz| E.J., Bullard, J.W., Shape analysis ofa reftrence cemcnt. Cement and Concrete

Research. 34. 2004. 1933-1937.

ll. Erdogan S.T., Quiroga P.N., Fowlcr D.W., Saleh H.A., Livingston R.A., Garboczi E.J,

Kctcham P.M., Hagedom J.G., Satterficld S.G., Three-dimensional shape analysis of

coa$e aggregates: New techniques for and prcliminary rcsults on several diffcrent coarsc

aggrcgates and rcfbrcnce rocks. Cement and Concrele Rcsearch, 36(9), 2006, l6l9-162j.

9. Thomas, P.A. and Bray, J.D., Capluring non-spherical shape of granular media with disk

clusters. J. of Gcotechnical and Ceoenvironment Engincering, 125(2-3), 1999, 169- I 78.

l0.Guo, W., Somc material parametem on numerical statistical continuum mcchanics of

concrete, TU Delft Repor125-88-38, Dclft, 1988.

I l. Weisslcin, E.\N ., Ellipsoid. From MathWorld--A Wolfram Wcb Resourcc,

http://mathworld.wol{iarr.com/Ellipsoid.html

12. Bullard, J.W., Carboczi, E.J., A model investigation of the influence of pafliolc shape on

Portland cement hydration, Cemcnt and Concrcte Research. 36, 2006. 1007-1015.

13. Hc, H., Guo, 2., Stroeven, P. and Stroevcn, M., Discrcte element approach to packing of

arbitrary shaped particlcs in concretc, In2ynieria Matcrialowa, 29(4), 2008. 403-401.

14. Carboczi, E.J., Three-dimensional mathcmatical analysis of particlc shape using X-ray

tomography and spherical harmonics: Application to ag$cgatcs used in concretc. Cemenl

and Concrete Research. 32( I 0), 2002, 162 1 - 1 638.

15. Hc, H., Guo,2., Stroeven, P., Stroeven, M., Sluys, L.J., Characterization ofthe packing of

aggregate in concrete by a discrete element approach. Materials Characterization,60(10).

2009, 1082-1087.

16.Hc, ll., Computational Modclling of Pafiiclc Packing in Concrctc. phD lhcsis. Delli

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